warning YAMAHA GRIZZLY 660 2005 Owners Manual

AN IMPORTANT SAFETY MESSAGE:

READ THIS MANUAL COMPLETELY BE-
FORE OPERATING YOUR ATV. MAKE SURE
YOU UNDERSTAND ALL INSTRUCTIONS.


PAY CLOSE ATTENTION TO THE WARNING
AND CAUTION LABELS ON THE ATV.


THIS ATV, AND ANY OTHER ATV OVER
90cc, SHOULD NOT BE RIDDEN BY ANY-
ONE UNDER 16 YEARS OF AGE.
U5KM63.book Page 6 Monday, March 15, 2004 11:44 AM

EBU00801
2-IMPORTANT MANUAL
INFORMATION
FAILURE TO FOLLOW THE WARNINGS CON-
TAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH.
Particularly important information is distinguished
in this manual by the following notations:The Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS IN-
VOLVED!
WARNING
Failure to follow WARNING instructions couldresult in severe injury or death
to the machine
operator, a bystander or a person inspecting
or repairing the machine.
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Speedometer unit ............................... 4-11
Handlebar switches ............................ 4-19
Throttle lever ...................................... 4-37
Speed limiter ...................................... 4-39
Front brake lever ................................ 4-41
Brake pedal and rear brake lever ....... 4-43
Drive select lever ................................ 4-45
Recoil starter ...................................... 4-45
Fuel tank cap ...................................... 4-47
1234
Fuel cock............................................ 4-49
Starter (choke) ................................... 4-51
Seat.................................................... 4-53
Storage compartment ........................ 4-55
Front carrier ....................................... 4-55
Rear carrier ........................................ 4-55
Front and rear shock absorber
adjustment ....................................... 4-57
Auxiliary DC jack ................................ 4-61
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Final gear oil ...................................... 5-17
Differential gear oil ............................. 5-19
Coolant............................................... 5-19
Throttle lever ...................................... 5-21
Fittings and fasteners......................... 5-21
Lights ................................................. 5-23
Switches............................................. 5-23
Tires ................................................... 5-25
How to measure tire pressure ............ 5-29
Tire wear limit..................................... 5-31
5
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1-1
EBU00464
1-LOCATION OF THE WARNING
AND SPECIFICATION LABELSRead and understand all of the labels on your ma-
chine. They contain important information for safe
and proper operation of your ATV.
Never remove any labels from your ATV. If a label
becomes difficult to read or comes off, a replace-
ment label is available from your Yamaha dealer.1
2
3
85 kg {187 lbs}
4WV-24877-A0
LOAD LIMIT
PULLING LOAD:
TONGUE WEIGHT:5390 N (550 kgf)
1212 lbf
147 N ( 15 kgf)
33 lbf
5KM-2151K-00
MAXIMUM LOADING LIMIT
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM

1-6
6For Oceania
Pour l’Océanie
Para Oceanía
UNDERWARNING5FE-21697-01 NEVER operate this ATV if you are
under age 16. Operating this ATV if you are under
the age of 16 increases your chance
of severe injury or death.
7For Europe
Pour l’Europe
Para Europa
5FK-21568-00
GBDEFINLPS
Before you operate this vehicle,
read the owner's manual.
Lesen Sie die Bedienungsanleitung
bevor Sie dieses Fahrzeug fahren.
Antes de conducir este vehículo,
lea el Manual del Propietario.
Lire le manuel du propriétaire avant
d'utiliser ce véhicule.
Prima di usare il veicolo,
leggete il manuale di istruzioni.
Voor het gebruik van dit voertuig
de handleiding met aandacht lezen.
Antes de utilizar este veículo,
leia o manual do proprietário.
lnnan du kör detta fordon,
läs handboken.
U5KM63.book Page 6 Monday, March 15, 2004 11:44 AM

1-7
7For Oceania
Pour l’Océanie
Para Oceanía
WARNING5FE-21568-11
Improper ATV use can result in SEVERE
INJURY or DEATH.ALWAYS USE
AN APPROVED
HELMET AND
PROTECTIVE
GEARNEVER USE
ON PUBLIC
ROADSNEVER CARRY
PASSENGERSNEVER USE
WITH DRUGS
OR ALCOHOLNEVER operate : without proper training or instruction.
 at speeds too fast for your skills or
the conditions.
 on public roads-a collision can occur
with another vehicle.
 with a passenger-passengers affect balance
and steering and increase risk
of losing control.ALWAYS : use proper riding techniques to avoid vehicle overturns on hills and rough terrain
and in turns.
 avoid paved surfaces-pavement may
seriously affect handling and control. LOCATE AND READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
U5KM63.book Page 7 Monday, March 15, 2004 11:44 AM

1-8
8For Europe
Pour l’Europe
Para Europa
L’uso dello sterzo dell’ATV con la trazione
4WD-LOCK (“DIFF. LOCK”) richiede uno sforzo
maggiore.
Guidare a bassa velocità e prevedere un tempo
e una distanza maggiori per le manovre per
evitare di perdere il controllo.
In 4WD-LOCK (“DIFF. LOCK”) is meer kracht
vereist om met de ATV een bocht te nemen.
Rijd langzaam, neem de tijd bij het manoeuvreren
en houd ruime afstand aan om uw controle over
het voertuig te behouden. Tuning the ATV in 4WD-LOCK (“DIFF. LOCK”)
takes more effort.
Operate at a slow speed and allow extra time and
distance for maneuvers to avoid loss of control.
Wenden in der Stellung “4WD-LOCK” (“DIFF. LOCK”)
ist mühsamer.
Reduzierte Geschwindigkeit sowie zusätzliche
Manövrierzeit und -strecke bedeuten bessere
Fahrzeugkontrolle.
Girar el ATV con tracción a las 4 ruedas y
bloqueo del diferencial (“DIFF. LOCK”) cuesta más.
Para evitar perder el control, circule a baja
velocidad y prevea más tiempo y distancia para
las maniobras.
La prise de virages requiert plus d’efforts en
traction 4WD-LOCK (“DIFF. LOCK”)
Toujours rouler lentement et se réserver plus de
temps et d’espace pour les manœuvres afin
d’éviter de perdre le contôle du véhicule.
Rodar o ATV para 4WD-LOCK (<<DIFF. LOCK>>)
requer mais esforço.
Prossiga a baixa velocidade e deixe tempo e
distância suficientes para efectuar manobras sem
perder o controlo.
Det krävs mer kraft för att vrida på ATV i Läget
4WD-LOCK (“DIFF. LOCK”).
Kör långsamt och sätt av mer tid och större avstånd
för manövrar, för att inte riskera att tappa kontrollen.
GBDEFINLPS
5KM-21558-20
!
9For Oceania
Pour l’Océanie
Para Oceanía
0For Europe
Pour l’Europe
Para EuropaAFor Europe
Pour l’Europe
Para Europa
WARNING
Turning the ATV in 4WD-LOCK(“DIFF. LOCK”)
takes more effort.
Operate at a slow speed and allow
extra time and distance for maneuvers
to avoid loss of control.
5KM-21558-00
5KM-2156A-01
MODEL
POWER :
DRY WHEIGHT:30.5 kW
272 kg YFM660FWA
4GB-2155A-00
U5KM63.book Page 8 Monday, March 15, 2004 11:44 AM

2-15
WARNING
_

Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicin-
ity of sparks, open flames, or other sourc-
es of ignition such as the pilot lights of
water heaters and clothes dryers. Gaso-
line can catch fire and you could be
burned.


When transporting the machine in anoth-
er vehicle, be sure it is kept upright and
that the fuel cock is in the “OFF” position.
Otherwise, fuel may leak out of the carbu-
retor or fuel tank.


Gasoline is poisonous. If you should
swallow some gasoline or inhale a lot of
gasoline vapor, or get some gasoline in
your eyes, see your doctor immediately. If
gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
_
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2-17
WARNING
_ Always operate your machine in an area with
adequate ventilation. Never start or run the en-
gine in a closed area. Exhaust fumes are
poisonous and may cause loss of conscious-
ness and death within a short time. _
U5KM63.book Page 17 Monday, March 15, 2004 11:44 AM

4-3
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin du rapport inférieur “L”
3. Témoin du rapport supérieur “H”
4. Témoin de point mort “N”
5. Témoin de marche arrière “R”
6. Témoin de stationnement “P”
7. Indicateur 4x4 “”/“”
8. Témoin d’avertissement de la température du liquide de
refroidissement “”
1. Luz indicadora de bloqueo del diferencial “DIFF.LOCK”
2. Luz indicadora de margen bajo “L”
3. Luz indicadora de margen alto “H”
4. Luz de control de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora de estacionamiento “P”
7. Indicador del modo de tracción en las cuatro ruedas “”/“”
8. Luz de aviso de la temperatura del refrigerante “”
DIFF.
LOCK
DIFF.
LOCK
DIFF.
LOCK
EBU00802
Indicator and warning lights
EBU10601
Differential gear lock indicator light
“DIFF. LOCK”
This indicator light and the differential gear lock in-
dicator in the display come on when the differential
gear lock switch is set to the “4WD-LOCK” posi-
tion.NOTE:_ When the switch is set to “LOCK”, the differential
gear lock indicator light will flash until the differen-
tial gear is locked. _
EBU01122
Low-range indicator light “L”
This indicator light comes on when the drive select
lever is in the “L” position.
EBU01064
High-range indicator light “H”
This indicator light comes on when the drive select
lever is in the “H” position.
U5KM63.book Page 3 Monday, March 15, 2004 11:44 AM