boot YAMAHA GRIZZLY 700 2007 Owners Manual

Page 9 of 166

Operating the drive select lever and
driving in reverse ...................................... 6-2
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT ............................................ 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-13
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL.................................. 7-17
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW
WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-22
SLIDING AND SKIDDING ......................... 7-22
WHAT TO DO IF... .................................... 7-23
WHAT TO DO... ........................................ 7-23
PERIODIC MAINTENANCE AND MINOR
REPAIR .......................................................... 8-1
Owner’s manual and tool kit ....................... 8-1Periodic maintenance and lubrication
chart ..........................................................8-3
Removing and installing panels ..................8-8
Checking the spark plug ...........................8-20
Engine oil and oil filter cartridge ................8-22
Final gear oil .............................................8-26
Differential gear oil ....................................8-28
Coolant .....................................................8-30
Cleaning the air filter element ...................8-36
Cleaning the spark arrester ......................8-40
V-belt case drain plug ...............................8-42
Adjusting the engine idling speed .............8-42
Adjusting the throttle cable free play .........8-43
Valve clearance ........................................8-44
Adjusting the drive select lever safety
system cable ...........................................8-44
Checking the front and rear brake pads ...8-44
Checking the rear brake hose
protectors ................................................8-45
Checking the brake fluid level ...................8-46
Changing the brake fluid ...........................8-47
Checking the front and rear brake lever
free play ..................................................8-48
Adjusting the brake pedal free play and
checking the brake pedal position ..........8-49
Axle boots .................................................8-51
Checking and lubricating the cables .........8-51
U3B460E0.book Page 2 Friday, May 12, 2006 2:51 PM

Page 11 of 166

1-1
1
EBU17430
SAFETY INFORMATION
EBU27250AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:Read this manual and all labels carefully and fol-
low the operating procedures described.Never operate an ATV without proper training or
instruction.Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc.Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
Never carry a passenger on an ATV.Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, park-
ing lots and paved streets.Never operate an ATV on any paved street,
paved road or motorway.Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make
sure you know your country’s laws and regula-
tions before you ride on unpaved public streets
or roads.Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.Never consume alcohol or drugs before or while
operating this ATV.Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.Never attempt wheelies, jumps, or other stunts.
U3B460E0.book Page 1 Friday, May 12, 2006 2:51 PM

Page 48 of 166

5-2
5
WARNING
EWB00480Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’sManual. Failure to inspect increases the possibility of an accident or equipment damage.Rear brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check pedal free play, and adjust if necessary.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-4, 8-44, 8-46, 8-48,
8-49
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-5, 8-43
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-51
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-5, 5-6, 5-7
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-53
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-52
Axle bootsCheck for cracks or damage, and replace if necessary. 8-51
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-7 ITEM ROUTINE PAGEU3B460E0.book Page 2 Friday, May 12, 2006 2:51 PM

Page 65 of 166

7-4
7 Apparel
Always wear an approved motorcycle helmet that
fits properly.
You should also wear:
eye protection (goggles or face shield)glovesbootslong-sleeved shirt or jacketlong pants1. Protective clothing
2. Goggles
3. Gloves
4. Boots
5. Helmet
U3B460E0.book Page 4 Friday, May 12, 2006 2:51 PM

Page 90 of 166

8-5
8
15*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
16*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
17*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√
18*Knuckle pivotsLubricate with lithium-soap-based grease.√√√
19*Knuckle shaftsLubricate with lithium-soap-based grease.√√√
20*Steering shaftLubricate with lithium-soap-based grease.√√√
21*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
22*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
23*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
24*Fuel injectionCheck and adjust engine idle speed.√√√√√
25*Crankcase breather
systemCheck breather hose for cracks or other damage,
and replace if necessary.√√√
26 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
27Engine oil filter car-
tridgeReplace.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1200
(750)2400
(1500)2400
(1500)4800
(3000)
hours 20 75 150 150 300U3B460E0.book Page 5 Friday, May 12, 2006 2:51 PM

Page 136 of 166

8-51
8
Make sure the brakes are not spongy. All air
must be bled from the brake system.
Replacement of brake components requires
professional knowledge. These proceduresshould be performed by a Yamaha dealer.EBU24230Axle boots The axle boots must be checked for damage at the
intervals specified in the periodic maintenance and
lubrication chart. Check the axle boots for tears or
damage. If any damage is found, have them re-
placed by a Yamaha dealer.
EBU24900Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
1. Front axle boot (each side)
1. Rear axle boot (each side)Recommended lubricant:
Engine oil
U3B460E0.book Page 51 Friday, May 12, 2006 2:51 PM

Page 163 of 166

INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-22
Air filter element, cleaning ............................................ 8-36
Axle boots .................................................................... 8-51BBattery .......................................................................... 8-55
Brake fluid, changing ................................................... 8-47
Brake fluid level, checking ........................................... 8-46
Brake hose protectors, checking the rear .................... 8-45
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-52
Brake pads, checking the front and rear ...................... 8-44
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-53
Brake pedal free play and brake pedal position,
adjusting and checking .............................................. 8-49
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-51
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-30
Coolant temperature warning light ................................. 4-2DDifferential gear lock indicator light ................................ 4-4Differential gear oil ................................................ 5-3, 8-28
Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ........ 8-44
Drive shaft universal joint, lubricating .......................... 8-53
EEngine break-in .............................................................. 6-4
Engine idling speed ..................................................... 8-42
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-22
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light .......................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-26
Four-wheel-drive/differential gear lock indicator ............ 4-3
Front and rear brake lever free play, checking ............ 8-48
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-56HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-61
Headlight bulb, replacing ............................................. 8-58
High-range indicator light ............................................... 4-4
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
U3B460E0.book Page 1 Friday, May 12, 2006 2:51 PM