YAMAHA GRIZZLY 700 2008 Owners Manual

Page 141 of 164

8-56
8 access to a constant-voltage battery charg-
er, have a Yamaha dealer charge your bat-
tery.EBU27750Replacing a fuse
The main fuse, the fuel injection system fuse, the
EPS fuse, and the fuse box are located under pan-
el A. (See page 8-8.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
1. Fuse box
2. Main/EPS spare fuse
3. Main fuse
4. EPS fuse
5. Fuel injection system spare fuse
6. Fuel injection system fuse
1. Ignition fuse
2. Headlight fuse
3. Four-wheel-drive motor fuse
4. Radiator fan fuse
5. Signaling system fuse
6. Auxiliary DC jack fuse
7. Spare fuse
U3B462E0.book Page 56 Tuesday, March 20, 2007 11:46 AM

Page 142 of 164

8-57
8
CAUTION:ECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing afuse.
2. Remove the blown fuse, and then install a
new fuse of the specified amperage.Specified fuses:
Main fuse:
40.0 A
Headlight fuse:
15.0 A
Ignition fuse:
10.0 A
Four-wheel-drive motor fuse:
10.0 A
Signaling system fuse:
5.0 A
Auxiliary DC jack fuse:
15.0 A
Radiator fan fuse:
15.0 A
Fuel injection system fuse:
15.0 A
EPS fuse:
40.0 AU3B462E0.book Page 57 Tuesday, March 20, 2007 11:46 AM

Page 143 of 164

8-58
8
WARNING
EWB02171Always use a fuse of the specified rating, and
never use a substitute object in place of the
proper fuse. An improper fuse or a substitute
object can cause damage to the electrical sys-tem, which could lead to a fire.
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.EBU27440Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Remove the cover at the rear of the headlight
by pulling it off.2. Remove the headlight bulb cover.
3. Disconnect the headlight coupler.
1. Cover at the rear of the headlight
1. Headlight bulb cover
U3B462E0.book Page 58 Tuesday, March 20, 2007 11:46 AM

Page 144 of 164

8-59
84. Unhook the headlight bulb holder, and then
remove the defective bulb.
WARNING
EWB02220A headlight bulb is hot when it is on and imme-
diately after it is turned off. Wait for the bulb to
cool before touching or removing it. You can
be burned or a fire could start if the bulb touch-es something flammable.
5. Place a new headlight bulb into position, and
then secure it with the bulb holder.
1. Headlight coupler
1. Headlight bulb holder
2. Headlight bulb
U3B462E0.book Page 59 Tuesday, March 20, 2007 11:46 AM

Page 145 of 164

8-60
8
CAUTION:ECB00650Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of the
bulb, and the bulb life will be adversely affect-
ed. Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a clothmoistened with alcohol or thinner.
6. Connect the headlight coupler.
7. Install the headlight bulb cover.
8. Install the cover at the rear of the headlight.
CAUTION:ECB00670Make sure the headlight bulb holder cover is
securely fitted over the bulb holder and seatedproperly.
9. Adjust the headlight beam if necessary.EBU25550Adjusting a headlight beam CAUTION:ECB00690It is advisable to have a Yamaha dealer makethis adjustment.
To raise a headlight beam, turn the adjusting
screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Do not touch the glass part of the bulb.U3B462E0.book Page 60 Tuesday, March 20, 2007 11:46 AM

Page 146 of 164

8-61
8
EBU25640Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove panel I. (See page 8-8.)
2. Remove the bulb holder (together with the
bulb) by turning it counterclockwise.3. Remove the defective bulb by pushing it in
and turning it counterclockwise.1. Headlight beam adjusting screw
1. Tail/brake light bulb holder
1. Tail/brake light bulb
U3B462E0.book Page 61 Tuesday, March 20, 2007 11:46 AM

Page 147 of 164

8-62
8 4. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
5. Install the bulb holder (together with the bulb)
by turning it clockwise.
6. Install the panel.
EBU25650Removing a wheel 1. Loosen the wheel nuts.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.
EBU25700Installing a wheel 1. Install the wheel and the nuts.NOTE:The arrow mark on the tire must point toward
the rotating direction of the wheel.Tapered nuts are used for both the front and rear
wheels. Install the nuts with their tapered side to-wards the wheel.
1. Wheel nut
1. Arrow mark
U3B462E0.book Page 62 Tuesday, March 20, 2007 11:46 AM

Page 148 of 164

8-63
82. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torques.
EBU25740Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:
Front wheel nut:
55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut:
55 Nm (5.5 m·kgf, 40 ft·lbf)
U3B462E0.book Page 63 Tuesday, March 20, 2007 11:46 AM

Page 149 of 164

8-64
8
EBU27690Troubleshooting charts Starting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the ATV.
The engine does not start.
Have a Yamaha dealer
check the ATV.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over 
quickly.
The engine turns over 
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.
U3B462E0.book Page 64 Tuesday, March 20, 2007 11:46 AM

Page 150 of 164

8-65
8Engine overheating
WARNING
EWB02290Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by
hot fluid and steam blown out under pressure. Always put a thick rag over the cap when opening.Allow any remaining pressure to escape before completely removing the cap.NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the rec-ommended coolant as soon as possible.Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer check
and repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
U3B462E0.book Page 65 Tuesday, March 20, 2007 11:46 AM

Page:   < prev 1-10 ... 101-110 111-120 121-130 131-140 141-150 151-160 161-170 next >