ECU YAMAHA KODIAK 450 2019 Owners Manual

DIC183
YFM45KDXK/YFM45KDHKYFM45KPXK/YFM45KPHK YFM45KPLK
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE MANUAL DEL PROPIETARIO
BB5-F8199-61
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.

2-3
2
technique described in this manual on level
ground. Avoid crossing the side of a steep hill if
possible.
 Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear range and maintain a
steady speed when climbing a hill. If you stall or
roll backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
 Always check for obstacles before operating in
a new area.
 Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
 Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to
reduce the chance of skidding or sliding out of
control. 
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
 Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.
 Always use the size and type of tires specified in
this manual.
 Always maintain proper tire pressure as de-
scribed in this manual.
 Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
 Do not operate your ATV during darkness un-
less it is equipped with a properly functioning
headlight. Off-road riding is inherently danger-
ous and additionally, off-road trails do not have
streetlights to guide you.
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4-12
43. Wipe up any spilled fuel immediately.
NOTICE: Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts.
[ECB00982]
4. Turn the fuel tank cap fully clockwise to make sure it is securely closed.EBU38021FuelMake sure there is sufficient gasoline in the tank
before starting off. Refuel if necessary.
WARNING
EWB02532Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor
immediately. If gasoline spills on your skin,
wash with soap and water. If gasoline spills on
your clothing, change your clothes.
For EuropeTIPConfirm the gasoline pump nozzle has the same
fuel identification mark. Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 14 L (3.7 US gal, 3.1 Imp.gal)
Fuel reserve amount: 4.0 L (1.06 US gal, 0.88 Imp.gal)1. EN228 fuel identification mark
1
E5
E10
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4-14
4To install the seat
Insert the projections on the front of the seat into
the seat holders, and then push down on the seat
at the rear to lock it in place. Make sure that the
seat is securely fitted.
EBU37061Storage compartmentNOTICEECB00131Do not store metal or sharply edged objects,
like tools, in the storage compartment. If they
must be stored, wrap them in appropriate
cushion material to prevent damaging the stor-
age compartment. The storage compartment is located under the
seat. (See page 4-13.)
When storing any documents in the storage com-
partment, be sure to wrap them in a plastic bag so
that they will not get wet. When washing the ATV,
be careful not to let any water enter the storage
compartment.
1. Projection
2. Seat holder
1
12
2
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6-6
6
sold by Yamaha or modifications not specifically
recommended by Yamaha, even if sold and in-
stalled by a Yamaha dealer.
Aftermarket parts, accessories, and modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha Accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
tions performed to your ATV that change any of
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious
injury or death. You are responsible for injuries re-
lated to changes in the vehicle.
Keep the following in mind when considering an
accessory or operating an ATV which has acces-
sories.

Accessories should be rigidly and securely
mounted. An accessory which can shift position
or come off while you are riding could affect
your ability to control the ATV.
 Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam-
ples include (but are not limited to) a heavy or bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.
 Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than
it does without accessories.
EBU21043Loading
WARNING
EWB00821Never exceed the stated load capacity for this
ATV. Overloading this ATV or carrying or tow-
ing cargo improperly could cause changes in
ATV handling which could lead to an accident.
Cargo should be properly distributed and se-
curely attached. Reduce speed when carrying
cargo or pulling a trailer. Allow greater dis-
tance for braking. Cargo or a trailer can change the stability and han-
dling of an ATV.
You must use common sense and good judgment
when carrying cargo or towing a trailer. Keep the
following points in mind:
UBB561E0.book Page 6 Monday, March 26, 2018 11:15 AM

6-7
6
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
 Do not exceed the maximum tongue weight.
You can measure tongue weight with a bath-
room scale. Put the tongue of the loaded trailer
on the scale with the tongue at hitch height. Ad-
just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo
and towing a trailer, include the tongue weight
in the maximum ATV load limit.
 Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of
the front carrier, at the front of the rear carrier,
and center it.
 Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A
shifting load can cause an accident.
 Make sure the load does not interfere with con-
trols or your ability to see where you are going.
 Ride more slowly than you would without a
load. The more weight you carry, the slower you
should go. Although conditions vary, it is good
practice not to exceed low range whenever you
are carrying heavier loads or when towing a
trailer.
 Allow more braking distance. A heavier ATV
takes longer to stop.
 Avoid making sharp turns unless at very slow
speeds.
 Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and
handling of the ATV.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, car-
go, accessories, and tongue):240.0 kg (530 lb)
Front carrier: 40.0 kg (88 lb)
Rear carrier: 80.0 kg (176 lb)
Storage compartment: 2.0 kg (4 lb)
Trailer hitch: Pulling load (total weight of trailer and
cargo):5880 N (600 kgf, 1322 lbf)
Tongue weight (vertical weight on trailer
hitch point): 147 N (15 kgf, 33 lbf)
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7-6
7fully opening, even when the throttle lever is
pushed to the maximum. Turning in the adjusting
screw limits the maximum engine power available
and decreases the maximum speed of the ATV.
Turning in the adjusting screw decreases top
speed, and turning it out increases top speed.
(See page 4-8.)
Loading and accessories
WARNING
EWB01463Improper loading or towing can increase the
risk of loss of control, an overturn, or other ac-
cident. To reduce the risk of an accident: 
Do not exceed the maximum loading limits
for the vehicle (see “MAXIMUM LOADING
LIMIT” in this section or vehicle labeling).
 Keep weight on racks centered side to side,
and as low as possible. Be sure cargo is se-
cured – a loose load could change handling
unexpectedly.
 Make sure the load does not interfere with
your control or ability to see where you are
going.
 Tie down cargo in the trailer securely. Make
sure cargo in the trailer cannot move around.
A shifting load can cause an accident.
 Reduce speed and allow more room to stop.
A heavier vehicle takes longer to stop.
 Avoid hills and rough terrain. Choose terrain
carefully. Use extreme caution when towing
or carrying a load on inclines.
 Turn gradually and go slowly.
Take extra precautions when driving with a load or
trailer. Follow these instructions and always use
common sense and good judgment when carrying
cargo or towing a trailer.
1. Adjusting screwUBB561E0.book Page 6 Monday, March 26, 2018 11:15 AM

8-13
8To install a panel
1. Push the panel to secure the tabs.
2. Install panel A. Panel D
To remove the panel
Remove the bolts, and then take the panel off.
To install the panelPlace the panel in the original position, and then
install the bolts.
Panel E
To remove the panelPull outward on the areas shown to release the
projections, and then slide the panel out.1. Bolt
2. Panel D
1
2
UBB561E0.book Page 13 Monday, March 26, 2018 11:15 AM

8-32
8
8. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
9. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
10. Connect the coolant reservoir hose.
11. Pour the recommended coolant into the res- ervoir to the maximum level mark, and then
install the reservoir cap. 12. Pour the recommended coolant into the radi-
ator until it is full, and then install the radiator
cap.
13. Start the engine, let it idle for several minutes, and then turn it off.
TIPWhile the engine is idling, check the cooling sys-
tem for leaks. 14. When the engine is cool, remove the radiatorcap to check the coolant level in the radiator.
If it is low, add sufficient coolant until it reach-
es the top of the radiator, and then install the
radiator cap.
15. Install the panels and the front carrier.EBU37113Cleaning the air filterThe main air filter element and sub air filter ele-
ment should be cleaned every 20–40 hours of en-
gine operation. When servicing the air filter
elements, check the air filter case inlet for obstruc-
tions. Check the air filter case rubber joint to the
throttle body and the rubber joint manifold fittings
for an air-tight seal. Tighten all fittings securely to
avoid the possibility of unfiltered air entering the
engine.
1. Coolant reservoir hoseTightening torque: Coolant drain bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)1
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8-60
8
7. Install the bulb cover and the cover at the rear
of the headlight. NOTICE: Make sure the
bulb cover is securely fitted over the sock-
et and seated properly.
[ECB03320]
8. Adjust the headlight beam if necessary.
Handlebar-mounted light bulb (YFM45KPXK /
YFM45KPHK / YFM45KPLK) 1. Remove the handlebar-mounted light cover by removing the quick fasteners.
2. Remove the bulb cover by pulling it off. 3. Remove the socket by pushing it in and turn-
ing it counterclockwise.1. Handlebar-mounted light cover
2. Quick fastener
1
2
2
1. Bulb cover
1. Socket
1
1
UBB561E0.book Page 60 Monday, March 26, 2018 11:15 AM