YAMAHA KODIAK 700 2018 Workshop Manual

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4
EBU18973Rear carrierDo not exceed the load limit of 90.0 kg (198 lb)
for the rear carrier.
 Do not exceed the maximum load of 240.0 kg
(530 lb) for the ATV.EBU19149Front and rear shock absorbers
(YFM70KPXJ / YFM70KPAJ /
YFM70KPHJ / YFM70KPSJ)The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
WARNING
EWB00401Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident. Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension. Align the appropriate notch in the adjusting ring
with the position indicator on the shock absorber.
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment. 1. Spring preload adjusting ring
2. Position indicator
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EBU28972Trailer hitch (YFM70KPXJ /
YFM70KPAJ / YFM70KPHJ /
YFM70KPSJ)This ATV is equipped with a 5 cm (2 in) trailer hitch
receiver.
Trailer towing equipment can be obtained at a
Yamaha dealer. (See page 6-6 for precaution in- formation.)
1. Special wrenchSpring preload setting: Minimum (soft):1 (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
Standard: 2 (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
Maximum (hard): 5 (YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ, YFM70KPXJ)
1. Trailer hitch receiver
1
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4-24
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EBU19185Auxiliary DC jackA 12-V accessory, such as a work light or radio
with the proper adapter, can be used when the en-
gine is running and the headlights are turned off.1. Start the engine. (See page 6-1.)
2. Turn the headlights off. (See page 4-10.)
3. Turn the accessory off.
4. Open the auxiliary DC jack cap.
5. Insert the accessory power plug into the jack. 6. Turn the accessory on.
TIP
When inserting or removing the accessory pow-
er plug, turn the accessory off.
 When the auxiliary DC jack is not being used,
cover it with the cap. NOTICEECB00121Do not use accessories requiring more than
the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.
 If accessories are used without the engine
running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.
 Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged.
1. Auxiliary DC jack cap
2. Auxiliary DC jackAuxiliary DC jack maximum capacity:
10 A (120 W)
21
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EBU19203
PRE-OPERATION CHECKS
EBU19226Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Fuel • Check fuel level in fuel tank,
and add recommended fuel if neces-
sary.
• Check fuel line for leakage. Correct if necessary. 4-17, 5-3
Engine oil • Check oil level in engine, and add recommended oil to specified
level if necessary.
• Check ATV for oil leakage. Correct if necessary. 5-3, 8-20
Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-24
Differential gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-27
Coolant • Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
• Check cooling system for leakage. Correct if necessary. 5-3, 8-29
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Front brake• Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
• Check brake pads for wear, and replace if necessary.
• Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
• Check hydraulic system for leakage. Correct if necessary. 5-3, 8-42, 8-43, 8-45
Rear brake • Check operation, and correct if necessary.
• Lubricate cables if necessary.
• Check lever and pedal free play, and adjust if necessary. 5-3, 8-42, 8-45
Throttle lever • Make sure that operation is smooth. Lubricate cable and lever
housing if necessary.
• Check lever free play, and adjust if necessary. 5-4, 8-41
Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-49
Wheels and tires • Check wheel condition, and replace if damaged.
• Check tire condition and tread depth. Replace if necessary.
• Check air pressure. Correct if necessary. 5-4
Brake pedal • Make sure that operation is smooth. Lubricate pedal pivoting point
if necessary. 8-50
Brake levers • Make sure that operation is smooth. Lubricate lever pivoting points
if necessary. 8-49
Axle boots • Check for cracks or damage, and replace if necessary. 8-48
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switches • Check operation, and correct if necessary. 5-6
ITEM ROUTINE PAGE
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EBU19542FuelMake sure that there is sufficient fuel in the tank.
(See page 4-17.)EBU19561Engine oilMake sure that the engine oil is at the specified
level. Add oil as necessary. (See page 8-20.)EBU19591Final gear oilMake sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-24.)EBU19601Differential gear oilMake sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-27.)EBU19632CoolantMake sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-29.)
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. EBU28533Front and rear brakesBrake levers and brake pedal
Check that there is no free play in the front
brake lever. If there is free play, have a Yamaha
dealer check the brake system.
 Check for correct free play in the rear brake le-
ver and brake pedal. If the free play is incorrect,
adjust it. (See page 8-45.)
 Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 8-43.)
Specified brake fluid:DOT 4
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Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance,
check the brake pads and friction plates for wear.
(See page 8-42.)
EBU19762Throttle leverCheck the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19816TiresCheck tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage. Tire pressure
Use a tire pressure gauge to check and adjust tire
air pressure when the tires are cold. The tire air
pressure must be equal on both sides.
WARNING! Operation of this vehicle with im- proper tire pressure may cause severe injury or
death from loss of control or rollover. Tire
pressure below the minimum specified could
also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02542]
Recommended tire pressure: Front35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear 30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum tire pressure: Front32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear 27.0 kPa (0.270 kgf/cm², 4.0 psi)
Maximum tire seating pressure: Front250 kPa (2.5 kgf/cm², 36 psi)
Rear 250 kPa (2.5 kgf/cm², 36 psi)
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5-5
5Tire pressure gauge
A low-pressure tire gauge is included as standard
equipment with your vehicle. (See page 8-2.)
When using the tire pressure gauge, make two
measurements and use the second reading as grit
in the gauge or tire valve could have caused the
first reading to be incorrect.
Tire wear
If the tire is damaged or the tire tread depth de-
creases to 3 mm (0.12 in) or less, replace the tire. Tire information
This ATV is equipped with tubeless tires and tire
air valves. After extensive tests, only the tires list-
ed below are approved for this model by Yamaha.
WARNING
EWB02552Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.
1. Low-pressure tire gauge
2. Tire air valve
2
1
1. Tire tread depth
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Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19841Chassis fastenersMake sure that all nuts, bolts and screws are
properly tightened.EBU19851Instruments, lights and switchesCheck that all instruments, lights and switches are
working properly. Correct if necessary.
Front:
Manufacturer/model:CHENG SHIN/C828
(YFM70KDXJ_AUS/NZL,
YFM70KPXJ_AUS/NZL)
MAXXIS/MU19 (YFM70KDHJ,
YFM70KDXJ_EUR/FRA/GBR,
YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
Size: AT25 x 8-12
Ty p e : Tu b e l e s s
Rear: Manufacturer/model:CHENG SHIN/C828
(YFM70KDXJ_AUS/NZL,
YFM70KPXJ_AUS/NZL)
MAXXIS/MU20 (YFM70KDHJ,
YFM70KDXJ_EUR/FRA/GBR,
YFM70KPAJ, YFM70KPHJ,
YFM70KPSJ,
YFM70KPXJ_EUR/FRA/GBR)
Size:AT25 x 10-12
Ty p e : Tu b e l e s s
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EBU19882
OPERATION
EBU19902Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00632Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. EBU34161Starting the engineNOTICEECB00151See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time. 1. Turn the key to “ ” (on) and the engine stopswitch to “ ”.
The EPS warning light (for equipped models)
should come on and stay on until the engine
is started. The following warning lights should come on
for a few seconds, then go off.

Coolant temperature warning light
 Engine trouble warning light
 Fuel level warning light (for equipped mod-
els)
NOTICEECB00826To avoid possible damage, do not operate the
ATV if a warning light does not work as de-
scribed above. 2. Apply the brake pedal, and then shift the drive
select lever into the neutral or park position.
The corresponding indicator light should
come on. If the indicator light does not come
on, have a Yamaha dealer check the electrical
circuit.TIPThis model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions:
The drive select lever is in the neutral or park po-
sition.
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