YAMAHA KODIAK 700 2022 Owners Manual

Page 101 of 174

9-6
9
4*Brake hoses • Check for cracks or other damage, and replace if
necessary. √√√√
• Replace. Every 4 years
5 *Brake fluid • Change. Every 2 years
6 *Wheels • Check runout and for damage, and replace if nec-
essary. √ √√√
7 *Tires • Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if necessary. √ √√√
8 *Wheel hub bearings • Check for looseness or damage, and replace if
necessary. √ √√√
9 *V- b e l t • Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners • Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
11 *Shock absorber as-
semblies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
12 *Stabilizer bushes • Check for cracks or other damage, and replace if
necessary. √√√
13 *Rear knuckle pivots • Lubricate with lithium-soap-based grease. √√√
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 15 80 160 160 320
UB5K64E0.book Page 6 Thursday, September 16, 2021 9:00 AM

Page 102 of 174

9-7
9
14*Steering shaft • Lubricate with lithium-soap-based grease. √√√
15 *Steering system • Check operation and repair or replace if dam-
aged.
• Check toe-in and adjust if necessary. √√√√√
16 *Engine mounts • Check for cracks or other damage, and replace if
necessary. √√√
17 *Axle boots • Check for cracks or other damage, and replace if
necessary. √√√√√
18 Engine oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
19 Engine oil filter car-
tridge • Replace.
√√√
20 Differential gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √√
21 Final gear oil • Change.
• Check ATV for oil leakage, and correct if neces-
sary. √ √√√
22 Cooling system • Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
• Replace coolant. Every 2 years
NO.
ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev-
er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 15 80 160 160 320UB5K64E0.book Page 7 Thursday, September 16, 2021 9:00 AM

Page 103 of 174

9-8
9
EBU28392TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers, and chan-
ge the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. 23 *Moving parts and
cables •Lubricate.
√√√√
24 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
25 *Front and rear
brake switches • Check operation and correct if necessary.
√√√√√
26 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 15 80 160 160 320UB5K64E0.book Page 8 Thursday, September 16, 2021 9:00 AM

Page 104 of 174

9-9
9
EBU23091Removing and installing panelsThe panels shown need to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time a panel
needs to be removed and installed.
EBU34180Panel A
To remove the panelPull upward on the areas shown.
1. Panel A
2. Panel B
3. Panel C
4. Panel D
5. Panel F2
1
3
4
5
1. Panel b
2. Panel d
2
1
UB5K64E0.book Page 9 Thursday, September 16, 2021 9:00 AM

Page 105 of 174

9-10
9
To install the panel
Place the panel in the original position. Panel B
To remove the panel
1. Remove panel A.
2. Remove the front carrier by removing the
bolts.
1. Panel A
1
1. Front carrier
2. Carrier bolt (upper)
1
2
2
UB5K64E0.book Page 10 Thursday, September 16, 2021 9:00 AM

Page 106 of 174

9-11
93. Remove the quick fasteners, and then pull the
panel upward to remove it. To install the panel
1. Place the panel in the original position, and
then install the quick fasteners.
1. Carrier bolt (under the fenders)
2. Carrier bolt (lower)
1
2
2
1
1. Panel B
2. Quick fastener
12
2
UB5K64E0.book Page 11 Thursday, September 16, 2021 9:00 AM

Page 107 of 174

9-12
9
2. Install the front carrier by installing the bolts
and tightening them to the specified torques.
3. Install panel A. Panel C
To remove the panel
1. Remove the seat. (See page 5-24.)
2. Remove panel A.
3. Remove the hoses from panel C.
4. Remove the quick fasteners and bolts.
Tightening torques:
Carrier bolt (upper):34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (lower): 34 N·m (3.4 kgf·m, 25 lb·ft)
Carrier bolt (under the fenders): 7 N·m (0.7 kgf·m, 5.2 lb·ft)1. Hose
1
1
UB5K64E0.book Page 12 Thursday, September 16, 2021 9:00 AM

Page 108 of 174

9-13
95. Remove the screws under the storage com-
partment lid, and then pull the panel upward
to remove it.
TIPTo ease removal of panel C, shift the drive select
lever into the reverse position.
To install the panel1. Place the panel in the original position.
1. Bolt
2. Quick fastener
1
1
2
1. Screw
1
1
UB5K64E0.book Page 13 Thursday, September 16, 2021 9:00 AM

Page 109 of 174

9-14
9
2. Install the screws, quick fasteners, bolts, and
hoses.
TIPMake sure that the hoses are properly connected
and routed, and are not pinched. 3. Install panel A.
4. Install the seat.
Panels D and E
To remove a panel1. Remove panels A and C.
2. Remove the bolt, and then pull the panel up- ward to remove it.
1. Panel D
2. Bolt
1. Panel E
2. Bolt
1
2
1
2
UB5K64E0.book Page 14 Thursday, September 16, 2021 9:00 AM

Page 110 of 174

9-15
9To install a panel
1. Place the panel in the original position, and
then install the bolt.
2. Install panels A and C. Panels F and G
To remove a panel
1. Remove the panel bolts, footboard bolt, and
footboard nut.1. Panel F
2. Footboard nut
3. Footboard bolt
4. Panel bolt
5. Projection
UB5K64E0.book Page 15 Thursday, September 16, 2021 9:00 AM

Page:   < prev 1-10 ... 61-70 71-80 81-90 91-100 101-110 111-120 121-130 131-140 141-150 ... 180 next >