check engine YAMAHA MT-09 2016 Owner's Manual

Page 78 of 114

Periodic maintenance and adjustment
6-23
1
2
3
4
56
7
8
9
10
11
12
EAU22733
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.

Brake hoses: Replace every four
years.
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU2277E
To check the drive chain slack 1. Place the motorcycle on the sides- tand.TIPWhen checking and adjusting the drive
chain slack, there should be no weighton the motorcycle.
2. Shift the transmission into the neu- tral position.
3. Measure the drive chain slack as shown. 4. If the drive chain slack is incorrect,
adjust it as follows. NOTICE: Im-
proper drive chain slack will
overload the engine as well as
other vital parts of the motorcy-
cle and can lead to chain slip-
page or breakage. If the drive
chain slack is more than 25.0
mm (0.98 in), the chain can dam-
age the frame, swingarm, and
other parts. To prevent this from
occurring, keep the drive chain
slack within the specified lim-
its.
[ECA17791]
1. Drive chain slackDrive chain slack: 5.0–15.0 mm (0.20–0.59 in)
1
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Page 80 of 114

Periodic maintenance and adjustment
6-25
1
2
3
4
56
7
8
9
10
11
12
EAU23026
Cleaning and l ubricating the
drive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lubricated
after washing the motorcycle, ridingin the rain or riding in wet areas.
1. Clean the drive chain with kero- sene and a small soft brush.
NOTICE: To prevent damaging
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they may contain substances that
could damage the O-rings.
[ECA11112]
EAU23098
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe condi-
tions.
[EWA10712]
Recommended lubricant:
Yamaha cable lubricant or other suit-
able cable lubricant
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Page 99 of 114

Periodic maintenance and adjustment6-44
1
2
3
4
567
8
9
10
11
12
EAU42365
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
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Page 100 of 114

Periodic maintenance and adjustment
6-45
1
2
3
4
56
7
8
9
10
11
12 Engine overheating
WARNING
EWA10401

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily us
ed instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Page 104 of 114

Motorcycle care and storage
7-4
1
2
3
4
5
67
8
9
10
11
12 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine
over.
[EWA10952]
e. Remove the spark plug capsfrom the spark plugs, and then
install the spark plugs and the spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0  C (30 F) or more than 30
 C (90 F)]. For more information
on storing the battery, see page
6-29.
TIPMake any necessary repairs beforestoring the motorcycle.
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Page 110 of 114

10-1
1
2
3
4
5
6
7
8
910
11
12
IndexAABS (for ABS models) .............................3-20
ABS warning light (for ABS models) ..........3-5
Air filter element .......................................6-14
Auxiliary DC connector ............................3-32
Auxiliary light bulb, replacing ...................6-36BBattery......................................................6-29
Brake and clutch levers, checking and lubricating ..............................................6-27
Brake and shift pedals, checking and lubricating ..............................................6-26
Brake fluid, changing ...............................6-23
Brake fluid level, checking .......................6-21
Brake lever ...............................................3-19
Brake lever free play, checking ................6-19
Brake light switches .................................6-20
Brake pedal ..............................................3-19
Brake/tail light ..........................................6-37CCables, checking and lubricating .............6-25
Care ...........................................................7-1
Catalytic converter ...................................3-24
Clutch lever ..............................................3-18
Clutch lever free play, adjusting ...............6-19
Coolant.....................................................6-11
Coolant temperature warning light .............3-4DDiagnostic connector .................................9-2
Dimmer switch .........................................3-16
D-mode (drive mode) ...............................3-15
Drive chain, cleaning and lubricating .......6-25
Drive chain slack ......................................6-23
EEngine break-in ......................................... 5-5
Engine idling speed, checking ................. 6-15
Engine oil and oil filter cartridge ................ 6-9
Engine serial number................................. 9-1
Engine trouble warning light ...................... 3-5FFront and rear brake pads, checking ....... 6-21
Front fork, adjusting ................................. 3-26
Front fork, checking ................................. 6-28
Fuel.......................................................... 3-23
Fuel consumption, tips for reducing........... 5-4
Fuel tank breather hose and overflow
hose ...................................................... 3-24
Fuel tank cap ........................................... 3-22
Fuses, replacing ...................................... 6-31HHandlebar switches ................................. 3-16
Hazard switch .......................................... 3-17
Headlight bulb, replacing ......................... 6-34
High beam indicator light ........................... 3-4
Horn switch .............................................. 3-17IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-30
Immobilizer system .................................... 3-1
Immobilizer system indicator light.............. 3-6
Indicator lights and warning lights ............. 3-4LLicense plate light bulb, replacing ........... 6-38
Luggage strap holders ............................. 3-29MMain switch/steering lock........................... 3-2
Maintenance and lubrication, periodic ....... 6-4 Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function meter unit ............................ 3-7
NNeutral indicator light ................................ 3-4OOil level warning light ................................ 3-4PParking ...................................................... 5-5
Part locations ............................................ 2-1
Pass switch ............................................. 3-16SSafety information ..................................... 1-1
Seat ......................................................... 3-25
Shifting ...................................................... 5-3
Shift pedal ............................................... 3-18
Shock absorber assembly, adjusting ...... 3-28
Sidestand ................................................ 3-30
Sidestand, checking an
d lubricating........ 6-27
Spark plugs, checking ............................... 6-8
Specifications ............................................ 8-1
Starting the engine .................................... 5-2
Steering, checking................................... 6-29
Stop/Run/Start switch.............................. 3-17
Storage...................................................... 7-3
Storage compartment.............................. 3-26
Supporting the motorcycle ...................... 6-39
Swingarm pivots, lubricating ................... 6-28TThrottle grip and cable, checking and lubricating ............................................. 6-26
Throttle grip free play, checking .............. 6-15
Tires ........................................................ 6-16
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