Chain YAMAHA MT-09 2021 Owners Manual

Table of contentsSafety information ............................ 1-1
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Special features .............................. 3-1
“D-MODE” ...................................... 3-1
“TCS-MODE”.................................. 3-1
QSS ................................................ 3-3
BC................................................... 3-4
Instrument an d control functions ... 4-1
Immobilizer system......................... 4-1
Main switch/steering lock............... 4-2
Handlebar switches ........................ 4-3
Indicator lights and warning lights............................................ 4-5
Display ............................................ 4-9
Settings MENU ............................. 4-14
Clutch lever .................................. 4-18
Shift pedal .................................... 4-18
Brake lever.................................... 4-19
Brake pedal .................................. 4-19
Brake control system (BC)............ 4-20
Fuel tank cap ................................ 4-21
Fuel ............................................... 4-22
Fuel tank overflow hose ............... 4-23
Catalytic converter ....................... 4-24
Seat .............................................. 4-24 Rider footrest position .................. 4-25
Handlebar position ....................... 4-25
Adjusting the front fork ................. 4-26
Adjusting the shock absorber
assembly.................................... 4-28
Luggage strap holders .................. 4-30
Auxiliary DC connectors ............... 4-30
Sidestand ...................................... 4-30
Ignition circuit cut-off system ....... 4-31
For your safety – pre-operation
checks ............................................... 5-1
Operation an d important ri din g
points ................................................. 6-1
Engine break-in ............................... 6-1
Starting the engine .......................... 6-2
Shifting ............................................ 6-3
Tips for reducing fuel consumption ................................ 6-4
Parking ............................................ 6-5
Perio dic maintenance an d
a d justment ........................................ 7-1
Tool kit ............................................ 7-2
Periodic maintenance charts .......... 7-3
Periodic maintenance chart for the emission control system .............. 7-3
General maintenance and
lubrication chart ........................... 7-5
Checking the spark plugs ............... 7-9 Canister ........................................ 7-10
Engine oil ...................................... 7-10
Why Yamalube.............................. 7-12
Coolant ......................................... 7-13
Air filter element ............................ 7-14
Checking the engine idling
speed ........................................ 7-14
Valve clearance............................. 7-15
Tires .............................................. 7-15
Cast wheels .................................. 7-17
Adjusting the clutch lever free
play ............................................ 7-18
Checking the brake lever free play ............................................ 7-18
Brake light switches ..................... 7-19
Checking the front and rear brake pads ................................ 7-19
Checking the brake fluid level ...... 7-20
Changing the brake fluid .............. 7-21
Drive chain slack........................... 7-22
Cleaning and lubricating the drive chain ................................. 7-24
Checking and lubricating the
cables ........................................ 7-24
Checking and lubricating the throttle grip ................................ 7-25
Checking and lubricating the brake and shift pedals............... 7-25
Checking and lubricating the
brake and clutch levers ............. 7-26UB7NE0E0.book Page 1 Friday, October 2, 2020 4:38 PM

Instrument and control functions
4-6
4
EAU88280
Turn si gnal in dicator li ghts “ ”
an d“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU88300
Neutral in dicator li ght “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU88310
Hi gh beam in dicator li ght “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU88320
Fuel level warning light “ ”
This warning light comes on when the
fuel level drops below approximately
2.8 L (0.74 US gal, 0.62 Imp.gal). When
this occurs, refuel as soon as possible.
The electrical circuit of the warning
light can be checked by turning the ve-
hicle on. The warning light should
come on for a few seconds, and then
go off.
TIPIf the warning light does not come on at
all, remains on after refueling, or if the
warning light flashes repeatedly, have
a Yamaha dealer check the vehicle.
EAU88331
Malfunction in dicator li ght
(MIL) “ ”
This light comes on or flashes if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system. The electri-
cal circuit of the warning light can be
checked by turning the vehicle power
on. The light should come on for a few
seconds, and then go off. If the light
does not come on initially when the ve-
hicle power is turned on, or if the light
remains on, have a Yamaha dealer
check the vehicle.NOTICE
ECA26820
If the MIL starts flashin g, re duce en-
g ine spee d to prevent exhaust sys-
tem damag e.
TIPThe engine is sensitively monitored by
the on-board diagnostic system to de-
tect deterioration or malfunction of the
emission control system. Therefore the
MIL may come on or flash due to vehi-
cle modifications, lack of maintenance,
or excessive/improper use of the mo-
torcycle. To prevent this, observe
these precautions.
 Do not attempt to modify the soft-
ware of the engine control unit.
 Do not add any electrical acces-
sories that interfere with engine
control.
 Do not use aftermarket accesso-
ries or parts such as suspension,
spark plugs, injectors, exhaust
system, etc.
 Do not change the drivetrain
specifications (chain, sprockets,
wheels, tires, etc.).
 Do not remove or alter the O2 sen-
sor, air induction system, or ex-
haust parts (catalysts or EXUP,
etc.).
 Maintain the drive chain properly.
 Maintain correct tire pressure.
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For your safety – pre-operation checks
5-2
5
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 7-19, 7-20
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
7-18
Throttle grip • Check for smooth rotation and automatic return. 7-25
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 7-24
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
7-22, 7-24
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
7-15, 7-17
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 7-25
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
7-26
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
7-26
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary. —
ITEM CHECKS PAGE
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Periodic maintenance an d a djustment
7-6
7
11 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
12 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
13 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Moderately repack with lithium- soap-based grease. √√
14 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
15 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
16 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
18 Shift ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
19 Si destan d • Check operation.
• Lubricate with molybdenum di-
sulfide grease. √√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
7-22
7
EAU22762
Drive chain slackThe drive chain slack should be
checked before each ride and adjusted
if necessary.
EAU91551
To check the d rive chain slack
1. Place the motorcycle on the side- stand.TIPWhen checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.2. Shift the transmission into the neutral position.
3. Find the center point of the chain (position B) by measuring (approx.
32 mm (1.26 in)) forward from the
edge of the drive chain guard as
shown. 4. Push down on the center of the
drive chain and measure the dis-
tance A from the drive chain guard
to the middle of the chain link be-
ing pressed down at position B. 5. If distance A is incorrect, adjust it
as follows. NOTICE: Improper
d rive chain slack will overloa d
the en gine as well as other vital
parts of the motorcycle an d can
lea d to chain slippa ge or b reak-
a g e. If distance A is more than
46.0 mm (1.81 in), the chain can
d ama ge the frame, swin garm,
an d other parts. To prevent this
from occurrin g, keep the d rive
chain slack within the specifie d
limits.
[ECA23070]
EAU74260
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack. 1. Loosen the axle nut and the lock- nut on each side of the swingarm.
1. Edge of the drive chain guard
2. Position B
1. Drive chain guard
2. Distance A2 1
21
Distance A:
36.0–41.0 mm (1.42–1.61 in)
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Periodic maintenance an d a djustment
7-23
7
2. To tighten the drive chain, turn thedrive chain slack adjusting bolt on
each side of the swingarm in di-
rection (a). To loosen the drive
chain, turn the adjusting bolt on
each side of the swingarm in di-
rection (b), and then push the rear
wheel forward.
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.3. Tighten the axle nut, then the lock-nuts to their specified torques. 4. Make sure that the drive chain
pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
1. Drive chain puller
2. Axle nut
3. Drive chain slack adjusting bolt
4. Locknut
5. Alignment marks
5 3
1 2
4
1. Drive chain slack adjusting bolt
2. LocknutTightenin g torques:
Axle nut: 105 N·m (10.5 kgf·m, 77 lb·ft)
Locknut:
16 N·m (1.6 kgf·m, 12 lb·ft)
(a) 1
2
(b)
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Periodic maintenance an d a djustment
7-24
7
EAU23027
Cleanin g an d lu bricatin g the
d rive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must b e lubricate d
after washin g the motorcycle, ri din g
in the rain or ri din g in wet areas.1. Clean the drive chain with a drive
chain cleaner and a small soft
brush. NOTICE: To prevent dam-
a g in g the O-rin gs, do not clean
the drive chain with steam
cleaners, hi gh-pressure wash-
ers or inappropriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
en gine oil or any other lu bri- cants for the d
rive chain, as they
may contain su bstances that
coul d damag e the O-rin gs.
[ECA11112] EAU23098
Checkin
g an d lu bricatin g the
ca blesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with ca ble movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712]
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
UB7NE0E0.book Page 24 Friday, October 2, 2020 4:38 PM

Motorcycle care and stora ge
8-2
8 chemicals such as, solvents,
g
asoline, rust removers, b rake
flui d, or antifreeze, etc.
Before washin g
1. Park the vehicle out of direct sun- light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec- trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas- tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in- sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
d eg reasin g a gent on areas re-
quirin g lu brication such as
seals, gaskets, an d wheel axles.
Follow prod uct instructions.
[ECA26290]
Washing
1. Rinse off any degreaser and spray down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au- tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use col d water if the vehicle has
b een exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles: Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any stron g chemicals to clean
the win dshiel d. A dditionally,
some cleanin g compoun ds for plastic may scratch the win
d-
shiel d, so b e sure to test all
cleanin g prod ucts before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washin g
1. Dry the vehicle with a chamois or absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models: Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili-
cone or oil spray to seats, han d
g rips, ru bber foot peg s or tire
trea ds. Otherwise these parts
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11-1
11
IndexAABS warning light ................................... 4-7
Air filter element .................................... 7-14
Auxiliary DC connectors ....................... 4-30
Auxiliary system warning light ................ 4-8BBattery .................................................. 7-28
BC ........................................................... 3-4
Brake and clutch levers, checking and
lubricating ........................................... 7-26
Brake and shift pedals, checking and lubricating ........................................... 7-25
Brake control system (BC) .................... 4-20
Brake fluid, changing ............................ 7-21
Brake fluid level, checking .................... 7-20
Brake lever ............................................ 4-19
Brake lever free play, checking............. 7-18
Brake light switches.............................. 7-19
Brake pedal........................................... 4-19CCables, checking and lubricating ......... 7-24
Canister................................................. 7-10
Care ........................................................ 8-1
Catalytic converter ................................ 4-24
Clutch lever ........................................... 4-18
Clutch lever free play, adjusting ........... 7-18
Coolant ................................................. 7-13DData recording, vehicle ......................... 10-2
Diagnostic connector............................ 10-2
Dimmer switch ........................................ 4-4
Display .................................................... 4-9
Display, menu screen ........................... 4-14
D-MODE ................................................. 3-1 Drive chain, cleaning and lubricating ... 7-24
Drive chain slack .................................. 7-22
EEngine break-in ...................................... 6-1
Engine idling speed, checking ............. 7-14
Engine oil .............................................. 7-10
Engine overheating ............................... 7-35
Engine serial number ............................ 10-1FFront and rear brake pads, checking ... 7-19
Front fork, adjusting ............................. 4-26
Front fork, checking ............................. 7-27
Fuel ....................................................... 4-22
Fuel consumption, tips for reducing ...... 6-4
Fuel level warning light ........................... 4-6
Fuel tank cap ........................................ 4-21
Fuel tank overflow hose ....................... 4-23
Fuses, replacing ................................... 7-30HHandlebar position, adjusting .............. 4-25
Handlebar switches ................................ 4-3
Hazard switch......................................... 4-4
High beam indicator light ....................... 4-6
Horn switch ............................................ 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-31
Immobilizer system ................................ 4-1
Immobilizer system indicator light .......... 4-7
Indicator lights and warning lights ......... 4-5LLicense plate light ................................ 7-32
Luggage strap holders ......................... 4-30
MMain switch/steering lock .......................4-2
Maintenance and lubrication, periodic....7-5
Maintenance, emission control
system ..................................................7-3
Malfunction indicator light (MIL)..............4-6
Manual TCS settings .............................4-15
Matte color, caution ................................8-1
Model label ...........................................10-1NNeutral indicator light ..............................4-6OOil pressure and Coolant temperature warning light .........................................4-8PParking ....................................................6-5
Part locations ..........................................2-1
Pass switch .............................................4-4QQSS .........................................................3-3RRider footrest position, adjusting ..........4-25SSafety information ...................................1-1
Seat .......................................................4-24
Shifting ....................................................6-3
Shift pedal .............................................4-18
Shock absorber assembly, adjusting ....4-28
Sidestand ..............................................4-30
Sidestand, checking and lubricating.....7-26
Spark plugs, checking ............................7-9
Special features ......................................3-1
Specifications .........................................9-1
Stability control indicator light ................4-7
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