engine overheat YAMAHA SUPERJET 2008 Owners Manual

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification
(PRI-ID) number ............................. 1
Craft Identification Number (CIN) ...... 1
Engine serial number ........................ 1
Important labels .............................. 2
Warning labels ................................... 3
Other labels ....................................... 6
Safety information ............................. 7
Limitations on who may operate
the watercraft .............................. 7
Cruising limitations ......................... 8
Operation requirements ................. 9
Recommended equipment ........... 11
Hazard information ....................... 12
Watercraft characteristics ............. 12
Safe boating rules ........................ 13
Enjoy your watercraft
responsibly ................................ 14
Features and functions ................... 15
Location of main components ...... 15
Operation of controls and
other functions ........................... 17
Hood ................................................ 17
Fuel tank filler cap ........................... 18
Fuel cock knob ................................ 18
Engine stop switch .......................... 19
Engine shut-off switch ..................... 19
Start switch ...................................... 20
Choke knob ..................................... 20
Throttle lever ................................... 20
Cooling water pilot outlet ................. 20
Steering system ............................... 21
Steering pole ................................... 22
Bow rope hole ................................. 22
Stern rope hole ................................ 22
Engine overheat warning system .... 22
Storage pouch ................................. 23
Operation ......................................... 25
Fuel and oil .................................. 25
Gasoline .......................................... 25
2-stroke engine oil ........................... 25
Mixing fuel and oil ............................ 25
Filling the fuel tank .......................... 26
Pre-operation checks ................... 27
Pre-operation check list ................... 27
Pre-operation check points .............. 28
Operation ..................................... 33
Engine break-in ............................... 33
Launching the watercraft ................. 33
Starting the engine .......................... 33
Stopping the engine ........................ 35
Leaving the watercraft ..................... 35
Operating your watercraft ............ 36
Getting to know your watercraft ....... 36
Learning to operate
your watercraft ............................. 36
Operating positions ......................... 37
Starting the watercraft ..................... 38
Boarding and starting
in deep water ............................... 39
Capsized watercraft ......................... 40
Turning the watercraft ..................... 41
Stopping the watercraft ................... 42
Beaching the watercraft ................... 43
Rough water operation .................... 43
Post-operation care ...................... 43
Transporting ................................. 44
Maintenance and care .................... 46
Storage ........................................ 46
Flushing the cooling system ............ 46
Lubrication ....................................... 47
Fuel system ..................................... 47
Battery ............................................. 48
Cleaning the watercraft ................... 48
Maintenance and adjustments ..... 49
Owner’s/operator’s manual and
tool kit ........................................... 49
Periodic maintenance chart ............. 51
Checking the fuel system ................ 53
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Features and functions
22
EJU31270Steering pole
The steering pole varies in height with the op-
erator’s posture, enabling the operator to as-
sume various riding positions.
When removing the hood for pre-operation
checks, maintenance, etc., lift the steering
pole and use the lock pin to support it. Move
the lock pin into the detent. Make sure that the
lock pin is returned to the stowed position af-
ter installing the hood.
EJU36000Bow rope hole
The bow rope hole is located at the bow of the
watercraft.The bow rope hole is used to attach a rope to
the watercraft when transporting, mooring, or
towing it in an emergency.
EJU36010Stern rope hole
The stern rope hole is located at the stern of
the watercraft.
The stern rope hole is used to attach a rope to
the watercraft when mooring it.
EJU31660Engine overheat warning system
This model is equipped with an engine over-
heat warning system.
If the engine starts to overheat, the engine
speed will be limited to about 3400 r/min.
If this occurs, immediately reduce the engine
speed, return to shore, and then check for wa-
ter discharge at the cooling water pilot outlet
while the engine is running. If there is no dis-
charge of water, shut the engine off, and then
1Steering pole
2Lock pin
1Bow rope hole
1Stern rope hole
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Features and functions
23
check the intake grate and impeller for clog-
ging.
WARNING
EWJ00050
Before attempting to remove weeds or de-
bris from the intake grate or impeller, shut
the engine off and remove the clip from the
engine shut-off switch. Severe injury or
death could result from coming in contact
with the rotating parts of the jet pump.
CAUTION:
ECJ00040
If you cannot locate and correct the cause
of the overheating, consult a Yamaha deal-
er. Continuing to operate at higher speeds
could result in severe engine damage.
EJU31671Storage pouch
A storage pouch is provided on the underside
of the hood for the owner’s/operator’s manual,
tool kit, and other small items.
Bend the owner’s/operator’s manual slightly
to insert it into the storage pouch, and then
add the tool kit and any other small items.
Fold the pouch, and then wrap the strap
around it. Install the storage pouch on the
hood and secure it with the bands.
1Storage pouch
1Band
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Operation
31
smooth and unrestricted throughout the
whole range. Also, make sure that the jet
thrust nozzle moves as the handlebars are
turned, and that there is no free play between
the handlebars and the jet thrust nozzle.
EJU32620Steering pole
Check the steering pole for looseness.
Move the steering pole up and down to make
sure that operation is smooth and unrestricted
throughout the whole range. Also, make sure
that the steering pole does not have any side
play.
EJU32650Jet intake
Carefully check the jet intake for weeds, de-
bris, or anything else that might restrict the in-
take of water. If the jet intake is clogged,
cavitation could occur, reducing jet thrust, and
possibly damaging the jet pump.
In some cases, the engine may overheat be-
cause of lack of cooling water, and damage tothe engine could result. Cooling water is fed to
the engine by the jet pump. (See page 65 for
jet intake cleaning procedures.)
WARNING
EWJ00470

Keep away from the intake grate while
the engine is on. Items such as long hair,
loose clothing, or PFD straps can be-
come entangled in moving parts, result-
ing in severe injury or drowning.

Stop the engine and remove the clip
from the engine shut-off switch before
removing any debris or weeds, which
may have collected around the jet in-
take.
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Operation
32
EJU32660Engine shut-off cord
Check that the engine shut-off cord is not
frayed or broken. If the cord is damaged, re-
place it; never try to repair it or tie it together.
EJU32670Switches
CAUTION:
ECJ00410
Do not run the engine for more than 15
seconds when checking the switches on
land without supplying water, otherwise
the engine could overheat.
Check the start switch, the engine stop
switch, and the engine shut-off switch for
proper operation.
Push the start switch to start the engine. As
soon as the engine starts running, push the
engine stop switch to verify that the engine
stops immediately. Restart the engine, and
then pull the engine shut-off cord to remove
the clip from the engine shut-off switch to ver-
ify that the engine stops immediately. (See
pages 19 to 20 for information on proper op-eration of the start switch, the engine stop
switch, and the engine shut-off switch.)
EJU32680Cooling water pilot outlet
Check that water comes out from the cooling
water pilot outlet while the engine is running
and the watercraft is in the water. (See page
20 for more information.)
1Engine shut-off switch
2Start switch
3Engine shut-off cord
4Engine stop switch
5Clip
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Operation
34
(1) Launch the watercraft in water free from
weeds and debris and at least 60 cm (2 ft)
deep.
WARNING
EWJ00570
Never operate in water that is less than 60
cm (2 ft) deep, otherwise you increase
your chance of hitting a submerged ob-
ject, which could result in injury.
CAUTION:
ECJ00470
Never operate in water that is less than 60
cm (2 ft) deep, otherwise pebbles or sand
could be sucked into the jet intake, caus-
ing impeller damage and engine overheat-
ing.
(2) Turn the fuel cock knob to “ON”.(3) Attach the engine shut-off cord to your left
wrist, and then attach the clip to the en-
gine shut-off switch.
WARNING
EWJ00580
Check that the engine shut-off cord is not
frayed or broken, and keep it free from the
handlebars so that the engine stops if the
operator falls off. The engine shut-off cord
may not pull free if wrapped around the
handlebars when the operator falls off, al-
lowing the watercraft to continue to run
and cause an accident.
NOTE:
It is not possible to start the engine with the
clip removed from the engine shut-off switch.
1Clip
2Engine shut-off switch
3Engine shut-off cord
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Operation
38
EJU33070Starting the watercraft
WARNING
EWJ00700

Scan constantly for people, objects, and
other watercraft. Be alert for conditions
that limit your visibility or block your vi-
sion of others.

Operate defensively at safe speeds and
keep a safe distance away from people,
objects, and other watercraft.

Do not follow directly behind watercraft
or other boats. Do not go near others to
spray or splash them with water. Avoid
sharp turns or other maneuvers that
make it hard for others to avoid you or
understand where you are going. Avoid
areas with submerged objects or shal-
low water.

Take early action to avoid collisions. Re-
member, watercraft and other boats do
not have brakes. Do not release the
throttle lever when trying to steer away
from objects—you need throttle to steer.

Practice deep-water starting near shore
before riding in deep water.
The watercraft is less stable when at a stand-
still or at a slow speed. It takes skill to keep the
watercraft upright when starting.
Even though it is easier to start in shallow wa-
ter, you must learn deep-water boarding first.You will inevitably fall off, so be sure you know
how to get back on the watercraft once you
are away from shore.
EJU33101Boarding and starting in shallow water
Be sure to learn the deep-water starting meth-
od before operating the watercraft in water
where it is too deep for you to stand. (See
page 39 for the deep-water starting method.)
(1) Launch the watercraft in water free from
weeds and debris and at least 60 cm (2 ft)
deep.
WARNING
EWJ00570
Never operate in water that is less than 60
cm (2 ft) deep, otherwise you increase
your chance of hitting a submerged ob-
ject, which could result in injury.
CAUTION:
ECJ00470
Never operate in water that is less than 60
cm (2 ft) deep, otherwise pebbles or sand
could be sucked into the jet intake, caus-
ing impeller damage and engine overheat-
ing.
(2) Attach the engine shut-off cord to your left
wrist, and then attach the clip to the en-
gine shut-off switch.
(3) Grip the handlebars with both hands.
Place one knee on the riding tray and bal-
ance there.
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Operation
40
(7) Once the bow drops, and the watercraft
has leveled out in the water and reached
planing speed, back off the throttle and
select your desired speed.
NOTE:

The watercraft will become easier to bal-
ance as the speed increases, because jet
thrust provides stability as well as direction-
al control.

It will take longer for a heavier operator to
reach planing speed than it will for a light
operator.
EJU33200Capsized watercraft
If the watercraft capsizes, turn it over immedi-
ately.
Be sure to carefully follow the procedures be-
low to prevent injury, or damage to the water-
craft.
WARNING
EWJ00670
IMPROPER UPRIGHTING CAN CAUSE IN-
JURY:

Be sure to shut the engine off by pulling
on the engine shut-off cord to remove
the clip from the engine shut-off switch.

Do not put your hands in the intake
grate.
CAUTION:
ECJ00510
Be sure to remove the clip from the engine
shut-off switch to shut the engine off, oth-
erwise the engine can overheat, which can
result in severe damage.
(1) Remove the clip from the engine shut-off
switch.(2) Swim to the rear of the watercraft and up-
right it by turning it clockwise only.
NOTE:
If the port (left) side of the capsized watercraft
is tilting up, push down on the gunwale so that
the port (left) side is down before turning the
watercraft clockwise.
CAUTION:
ECJ00520
Do not turn the watercraft over counter-
clockwise, otherwise water can enter the
carburetor and engine, which can result in
severe damage.
(3) Start the engine and operate the water-
craft to discharge any water remaining in
the engine compartment. (If the engine
does not start, see “Towing the water-
craft” on page 67 or “Submerged water-
craft” on page 68.)
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Operation
44
(5) Flush the cooling system to prevent it
from clogging with salt, sand, or dirt. (See
page 46 for flushing procedures.)
(6) Drain residual water from the exhaust
system by alternately squeezing and re-
leasing the throttle lever for 10 to 15 sec-
onds while the engine is running.
CAUTION:
ECJ00561
Do not run the engine for more than 15
seconds without supplying water, other-
wise the engine could overheat.
(7) If the watercraft will be stored for a week
or more, lubricate internal engine compo-
nents to help prevent corrosion. (See
page 47 for lubrication procedures.)
(8) Rinse the engine and engine compart-
ment with a small amount of water.
CAUTION:
ECJ00570
Do not use high-pressure water when rins-
ing the engine or engine compartment as
severe engine damage could result.
(9) Wipe the engine and engine compart-
ment dry with a clean cloth (repeat step 3,
if necessary).
(10) Wipe the hull, steering pole, handlebars,
and jet unit dry with a clean cloth.
(11) Spray a rust inhibitor on metallic parts to
minimize corrosion.
(12) Allow the engine compartment to air dry
completely before installing the hood.
EJU33420
Transporting
WARNING
EWJ00750
Always turn the fuel cock knob to “OFF”
when transporting the watercraft, other-
wise fuel could leak out into the engine or
engine compartment, which would create
a fire hazard.
Transport this watercraft using a special trail-
er that incorporates a hole into which the pin
can be inserted and locked after passing it
through the bow rope hole.
After securing the bow with the pin, secure the
stern with ropes or tie downs routed over the
1Pin
2Bow rope hole
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Maintenance and care
47
(8) Remove the garden hose adapter and in-
stall the flushing hose connector cap.
EJU33561Lubrication
WARNING
EWJ00300
To reduce the risk of fire or explosion:
Never pour or spray gasoline, or any sub-
stance other than a rust inhibitor through
the hole in the carburetor silencer cover.
CAUTION:
ECJ00151

Be sure to install the silencer cap se-
curely after fogging the engine, other-
wise water could enter the engine and
cause damage.

Do not run the engine for more than 15
seconds without supplying water, other-
wise the engine could overheat.
(1) Remove the silencer cap.
(2) Start the engine with the watercraft in a
well-ventilated area.
(3) With the engine running at a fast idle,
quickly spray as much rust inhibitor as
possible through the hole in the silencer
cover. Keep spraying until the engine
stalls (or a maximum of 15 seconds).
(4) Install the silencer cap securely.
(5) Lubricate all cables such as the throttle,
choke, and steering cables.
NOTE:
Use a suitable marine grease applicator to
pressure-lubricate the cables and purge out
any moisture between the inner and outer ca-
bles.
(6) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
58.
EJU33640Fuel system
WARNING
EWJ00290
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.

Stop the engine before refueling.

Refuel in a well-ventilated area with the
watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.

Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.

Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated area
with the watercraft in a horizontal posi-
tion.

Tighten the fuel tank filler cap securely
after refueling.

If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
1Silencer cap
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