YAMAHA SUPERJET 2022 Manual PDF

Maintenance
64
(4) Loosen the locknut.
(5) Tighten or loosen the adjusting nut untilthe desired amount of friction is ob-
tained.
(6) While holding the adjusting nut with a wrench, tighten the locknut to the speci-
fied torque.
(7) Securely install the handlebar cover and the plastic fasteners in their original posi-
tions.
(8) While holding the steering pole, move the lock pin to the stowed position, and
then lower the steering pole.
EJU3128CAdjusting the jet thrust nozzle angle
The angle of the jet thrust nozzle can be ad-
justed to two settings to suit operator prefer-
ence. To adjust the jet thrust nozzle angle:
(1) Pull back the outer sleeve of the steering
cable joint, and then disconnect the joint
from the steering cable pivot bolt.
(2) Remove the steering cable pivot bolt.
(3) Select the nozzle angle, install the steer- ing cable pivot bolt in the desired posi-
tion (P1 or P2) on the steering column,
and then tighten the bolt to the specified
torque.
1Adjusting nut
2 Locknut
Tightening torque:
Locknut:
28 N·m (2.8 kgf·m, 21 lb·ft)
1
2
1Steering cable joint
1 Steering cable pivot bolt
2 Steering column
1
2
1
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Maintenance
65
TIP:
The outermost hole in the steering column
cannot be used.
(4) Securely connect the steering cable jointto the steering cable pivot bolt.
EJU45671Adjusting the handlebar position
The handlebar can be adjusted to three posi-
tions to suit the rider’s preference. Have a Yamaha dealer adjust the position of the han-
dlebar.
1 Nozzle angles
1 Nozzle angles
2 Steering cable pivot bolt positions
Standard steering cable pivot bolt posi-
tion:
P2
Tightening torque:
Steering cable pivot bolt:5 N·m (0.5 kgf·m, 3.7 lb·ft)
11
1
16° P1
P2
19° 2
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Maintenance
66
EJU43103Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “ √” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
Fuel line Check fuel hoses and
clamps
√
—
Fuel filler cap/Wa-
ter separator Check O-rings for cracks
and deformation
√
—
Fuel tank Check installation and
straps
√
—
Water inlet strainer Check for clogs and dam-
age
√
—
Cooling water hos-
es Check for damage and
leakage, and check
clamps
√
—
Engine oil Replace √√ 68
Oil filter Replace √68
Spark plugs Check √√ —
Battery Check state of charge,
terminals and bands
√
—
Battery leads Check terminals √—
Steering master Check and adjust √√ —
Steering cable Check exterior and con-
nections, and lubricate
√
—
Air intake hoses Check for damage, and
check clamps
√
—
Throttle body Lubricate throttle valve √—
Exhaust system Check for exhaust leak-
age, and check hoses and
clamps √
—
Breather hose Check breather hose and
clamps
√
—
Impeller Check for bends, dam-
age, and foreign material
√
—
Drive shaft spline Check for damage and lu-
bricate splines √
—
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Maintenance
67
*1: Whichever comes first.
*2: Check every 200 hours.
Perform the pre-operation checks and post-operation checks before performing periodic
maintenance.
Jet pump bearingsCheck bearings and
grease condition
√
—
Jet thrust nozzle Check movement, and lu-
bricate
√
—
Handlebar pivot
shaft Check and adjust
√√ —
Steering friction Check and adjust √√ —
Throttle cable Check and adjust √√ —
Jet vacuum bilge Check hoses for clogs
and damage, check
clamps, and clean bilge
strainer
√
—
Stern drain plugs Check O-rings √—
Anode Check for corrosion, and
clean
√
*2 —
Valve clearance Check and adjust √ *2 —
Rubber coupling Check for cracks, inden-
tations, looseness, and
noise √
—
Engine mount Check for damage and
peeling
√
—
Nuts and bolts Check √√ —
Item
OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
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Maintenance
68
EJU36943Engine oil and oil filterEWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
ECJ00992
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
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Specifications
69
EJU45442
Specifications
Watercraft capacity:
Maximum people on board:1 person
Maximum load capacity: 80 kg (176 lb)
Dimensions and weight:
Length:
2.43 m (95.7 in)
Width: 0.76 m (29.9 in)
Height: 0.79 m (31.1 in)
Dry weight: 170 kg (375 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
74.6 kW at 7300 r/min
Maximum fuel consumption: 29.1 L/h (7.7 US gal/h, 6.4 Imp.gal/h)
Cruising range at full throttle: 0.65 hour
Trolling speed:
1500 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
3
Engine displacement: 1049 cm³
Bore × stroke:
82.0 × 66.2 mm (3.23 × 2.61 in)
Compression ratio:
11.0 : 1
Valve clearance-intake (cold): 0.15–0.22 mm (0.0059–0.0087 in)
Valve clearance-exhaust (cold): 0.26–0.32 mm (0.0102–0.0126 in)
Lubrication system:
Dry sump
Cooling system: Water
Starting system: Electric
Ignition system:
T.C.I. Spark plug (NGK):
CR9EB
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Battery capacity:
12 V, 18 Ah
Battery type: YTX20L-BS
Charging system: Flywheel magneto
Drive unit:
Propulsion system:Jet pump
Jet pump type: Axial flow, single stage
Impeller rotation: Counterclockwise
Jet thrust nozzle angle:
P1: 16.0+16.0°
P2: 19.0+19.0°
Fuel and oil:
Recommended fuel:Regular unleaded gasoline
Minimum octane rating (PON): 86
Minimum octane rating (RON):
90
Recommended engine oil: YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type SAE: SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SG, SH, SJ, SL
Fuel tank total capacity: 19 L (5.0 US gal, 4.2 Imp.gal)
Engine oil quantity with oil filter replacement: 3.4 L (3.59 US qt, 2.99 Imp.qt)
Engine oil quantity without oil filter replacement:
3.2 L (3.38 US qt, 2.82 Imp.qt)
Engine oil total quantity: 3.7 L (3.91 US qt, 3.26 Imp.qt)
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Trouble recovery
70
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU3457ATroubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLEPOSSIBLE CAUSE REMEDYPAGE
Engine does not
start (Starter motor
does not turn over) Engine shut-
off switch
Clip not in place Install clip
20
Fuse Burned out Have serviced by
Yamaha dealer—
Battery Run down Recharge58
Poor terminal con-
nections Tighten as required
58
Terminal corroded Clean or replace 58
Starter motor Faulty Have serviced by
Yamaha dealer —
Engine does not
start (Starter motor
turns over) Throttle lever Squeezed
Release20
Faulty Have serviced by
Yamaha dealer —
Fuel Fuel tank empty Refill as soon as pos-
sible 31
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Fuel injec-
tion system Fuel pump faulty Have serviced by
Yamaha dealer —
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Trouble recovery
71
Engine runs irregu-
larly or stallsFuel Fuel tank empty Refill as soon as pos-
sible31
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel injec-
tion system Faulty or clogged in-
jectors Have serviced by
Yamaha dealer
—
Warning light or in-
dicator blinks or
comes on Fuel level
warning
Fuel tank empty Refill as soon as pos-
sible 31
Oil pressure
warning Oil pressure dropped Have serviced by
Yamaha dealer 24
Engine over-
heat warning Jet intake clogged Clean
72
Check en-
gine warning Faulty sensors Have serviced by
Yamaha dealer 25
Watercraft slow or
loses power Cavitation Jet intake clogged Clean 72
Impeller damaged or
worn Have serviced by
Yamaha dealer
72
Engine over-
heat warning Engine speed reduc-
tion control activated Clean jet intake and
cool engine
25
Oil pressure
warning Engine speed reduc-
tion control activated Add oil
24
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Incorrect heat range Have serviced by Yamaha dealer —
Gap incorrect Have serviced by Yamaha dealer —
Electrical wir-
ing Loose connection Have serviced by
Yamaha dealer —
Fuel Stale or contaminat- ed Have serviced by
Yamaha dealer
—
Throttle lever Faulty Have serviced by Yamaha dealer—
L-MODE L-MODE is activat- ing. Deactivate the L-
MODE.
23
T
R

OUBLE
POSSIBLE CAUSE REMEDYPAGE
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Trouble recovery
72
EJU34625
Emergency proceduresEJU44592Cleaning the jet intake and impellerEWJ00783
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the water-
craft above trolling speed until they have
been removed.
[ECJ00654]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al- ways stop the engine before beaching the
watercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown.
NOTICE: When turning the watercraft
on its side, support the bow so that
the handlebars are not bent or dam-
aged.
[ECJ02691]
(2) Remove any weeds or debris from around the jet intake, drive shaft, impel-
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Trouble recovery
73
ler, jet pump housing, and jet thrust noz-
zle.
If debris is difficult to remove, consult a
Yamaha dealer.
EJU34642Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
EJU34666Connecting the jumper cablesEWJ01252
To avoid battery explosion and serious
damage to the electrical system:
Do not reverse the polarity of the jumper
cables when connecting to the batter-
ies.
Do not connect the negative (–) jumper
cable to the negative (–) terminal of the
watercraft battery.
Do not touch the positive (+) jumper ca-
ble to the negative (–) jumper cable.
(1) Connect the positive (+) jumper cable to the positive (+) battery terminals of both
batteries.
(2) Connect one end of the negative (–) jumper cable to the negative (–) battery
terminal of the booster battery. (3) Connect the other end of the negative (–)
jumper cable to an engine hanger.
(4) Start the engine, and then disconnect the jumper cables by reversing the steps
above. (See page 20 for information on
starting the engine.)
EJU34708Towing the watercraftEWJ00813
The operator of the towing boat must
keep speed to a minimum and avoid
traffic or obstacles which could be a
hazard to the operator on the water-
craft.
The towline should be long enough so
that the watercraft will not collide with
the towing boat when slowing down.
If the watercraft becomes inoperative in the
water, it can be towed to shore.
To tow the watercraft:
Use a towline that is three times the com-
bined length of the towing boat and the wa-
tercraft.
1Positive (+) jumper cable
2 Booster battery
3 Negative (–) jumper cable
4 Engine hanger
1
23
4
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