battery YAMAHA SUV 1200 2003 Owners Manual

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EJU01007
FEATURES AND
FUNCTIONS
Location of main components .............. 2-1
Operation of controls and
other functions ........................................ 2-4
Rear seat ................................................ 2-4
Front seat ............................................... 2-5
Hood ....................................................... 2-6
Fuel tank filler cap .................................. 2-7
Oil tank filler cap ..................................... 2-7
Fuel cock knob ....................................... 2-8
Engine stop switch ................................. 2-9
Engine shut-off switch ............................ 2-9
Choke knob ............................................ 2-9
Throttle lever ........................................ 2-10
Start switch ........................................... 2-10
Cooling water pilot outlet ..................... 2-11
Steering system ................................... 2-11
Tilt lever ................................................ 2-12
Shift lever ............................................. 2-13
Quick Shift Trim System (QSTS)
selector ................................................. 2-14
Handgrip ............................................... 2-16
Side grips ............................................. 2-16
Engine overheat warning system ........ 2-17
Multifunction meter ............................... 2-18
PADLOC (Programmable digital
locking ignition) .................................... 2-19
Tachometer .......................................... 2-21
Speedometer ....................................... 2-22
Fuel meter ............................................ 2-22
Engine oil meter ................................... 2-23
Clock .................................................... 2-23
Hour meter ........................................... 2-24
Trip timer .............................................. 2-24
Tripmeter .............................................. 2-25
Fuel warning indicator .......................... 2-25
Oil warning indicator ............................ 2-26
Engine overheat warning indicator ...... 2-26
Battery warning indicator ..................... 2-27
Storage compartments ........................ 2-28
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1Fuel tank
2Water separator
Traps water from the breather hose to the fuel
tank.
3Fuel filter
4Oil tank
5Silencer
Prevents water from getting into the engine
and reduces air intake noise.6Spark plug lead
7Spark plugs/Spark plug caps
8Electrical box
Protects electrical components from water.
9Battery
0Flush hose connector
Use to flush the engine cooling water pas-
sages.
AMuffler
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EJU01221
Multifunction meter
This meter contains following functions for
help and convenience in operating the
watercraft.
1
“MODE” button
2
“SET” button
3
“CODE” setting buttons
4
Tachometer
5
Speedometer
6
Fuel meter
7
Engine oil meter
8
Display for Clock, Hour meter, Trip meter and
Trip timer
9
Warning light
0
Display for PADLOC and direction of warning
indicator
A
Battery warning indicator
B
Engine overheat warning indicator
C
Fuel warning indicator
D
Oil warning indicator
CAUTION:@
Do not run the engine at full throttle or
more than 15 seconds to check the
meter for operation on land. The
engine could overheat.

Use the specified resistor-type spark
plugs and caps, otherwise the meter
may function erratically.
@
NOTE:@ The demonstration mode display starts
showing after the engine starts. Then all dis-
plays light up and the buzzer sounds twice.
The meter will operate normally after a few
seconds. The current display will continue to
operate for 30 seconds after the engine
stops.
@
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2-20
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3. Select your four-letter code by pressing
the “A/SET,” “B,” or “C” buttons in a
desired sequence.
NOTE:@ If you do not press a button for more than
10 seconds, the display automatically turns
off. This cancels the process of setting a
code.
@
4. After code setting is complete, the
buzzer will sound 3 times and the display
will show “SET.” Lastly, the display turns
off and the warning light turns on again.
After the meter has displayed this
sequence, connect the blue connector
again.
NOTE:@
Your own code is kept even if the battery
terminal is disconnected.

If you forget your own code, or if you want
to change the code, do this initial setting
procedure again from the beginning.
@
EJU01224
Selecting “PA D L O C” mode
Selecting the desired mode can only be
done after the initial setting has been done
and while the display is not lit.
1. Press the “MODE” button until the meter
displays the current mode, “START” or
“LOCK.”
2. With “START” or “LOCK” displayed,
press the “MODE” button continuously
for about 3 seconds until the display
changes to “COdE.”
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2-24
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6. The buzzer will sound twice. The warn-
ing light and “SET” blink for 2 seconds.
Then the display turns to “CLOCK” and
shows the time.
NOTE:@ If the battery terminal is disconnected, the
clock will be reset to 12:00.
@
EJU01230
Hour meter
The hour meter is provided to make it
easy to follow the maintenance schedule.
The meter shows how many hours of
engine operation have elapsed since the
watercraft was new.
To show the hour meter, press the
“MODE” button until the display shows
“HOUR.M” while the engine is running.
EJU01231
Trip timer
The trip timer is provided for counting the
time traveled on a given trip.
To show the trip timer, press the “MODE”
button until the display shows “TRIP.T” while
the engine is running.
1
Minutes
2
Seconds
1. When the display shows “TRIP.T,” press
the “A/SET” button to start counting. The
buzzer will sound once.
2. Press the “A/SET” button again to stop
counting. The buzzer will sound once.
3. Press “MODE” button for at least 2 sec-
onds to set the time back to 00:00.
The buzzer will sound twice. The time
display and “TRIP.T” blink for 2 seconds.
Now it is ready to start counting.
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EJU01235
Battery warning indicator
If the battery voltage becomes less than
11.5 volts, the battery warning indicator,
“VOLT” and the warning light begin to blink.
The buzzer also starts sounding.
If this happens during operation, beach
the watercraft. Then recharge the battery
and have the charging system inspected by
a Yamaha dealer.
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EJU01346
Pre-operation checks
EJU01347
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compartment Remove all seats to ventilate the engine com-
partment. Check for fuel vapors or loose electri-
cal connections3-6
Bilge Check for water and fuel residue and remove if
necessary3-7
Throttle Check that the throttle lever springs back 3-10
Steering system Check for proper steering system operation 3-10
Shift lever and reverse gate Check for proper operation 3-11
Fuel and oil Check fuel and oil level and add if necessary
Check hoses and tanks for leakage3-6
Water separator Check for water and drain if necessary 3-7
Battery Check electrolyte level and battery condition 3-8
Front and rear seats Check that the seats are properly secured 2-4–2-5
Hull/Deck Check the hull and deck for cracks or other dam-
age—
Jet unit Check for debris and remove if necessary 3-12
Fire extinguisher Check the condition and replace if necessary 3-9
Engine shut-off cord Check condition and replace is frayed or broken 3-12
Switches Check the start switch, engine stop switch and
engine shut-off switch for proper operation when
the watercraft is in the water3-13
Cooling water pilot outlet Check that water is discharged while the engine
is running and the watercraft is in the water3-13
Multifunction meter Check for warning indications and proper opera-
tion3-13
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EJU01969
Battery
Check the battery condition and the elec-
trolyte level.
Check that the battery leads are tightened
securely and there is no corrosion on the
battery terminals.
WARNING@
The battery must always be fully
charged and in good condition. Loss
of battery power may leave you
stranded. Never operate the watercraft
if the battery does not have sufficient
power to start the engine or if it shows
any other signs of decreased power.

Be sure to connect the breather hose
to the battery. Fire or explosion could
result if the breather hose is damaged,
obstructed, or not connected properly.
@
Make sure that the battery is securely
held in place.
1
Positive (+): Red lead
2
Negative (–): Black lead
3
Breather hose
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5. If the “LOCK” mode was chosen previ-
ously, choose the “START” mode before
starting the engine. (See page 2-20 for
selecting “PA D L O C” mode.)
NOTE:@
If the initial setting of the PADLOC has not
been done, the “START” mode is auto-
matically selected.

If you have previously chosen “LOCK”
mode, the engine will not start unless the
correct code is entered. This selects the
“START” mode.
@
6. While lightly squeezing the throttle lever,
push the start switch (green button).
WARNING@ On this watercraft, the engine is con-
nected directly to the jet pump. Starting
the engine immediately generates some
thrust. Apply only enough throttle to
keep the engine running.
@
7. Release the start switch as soon as the
engine starts to run.
CAUTION:@
Never push the start switch while the
engine is running.

Do not operate the start switch for
more than 5 seconds, otherwise the
battery will be discharged and the
engine will not start. Also, the starter
motor may be damaged. If the engine
does not start in 5 seconds, release
the start switch, wait 15 seconds, and
try again.
@
8. After the engine has warmed up, push
the choke knob in to its original position.
NOTE:@ If the choke knob is left pulled out, the
engine will stall.
@
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4
EJU01086
MAINTENANCE AND
CARE
Storage ...................................................... 4-1
Flushing the cooling system .................. 4-1
Lubrication .............................................. 4-3
Fuel system ............................................ 4-4
Battery .................................................... 4-5
Cleaning the watercraft .......................... 4-6
Maintenance and adjustments .............. 4-7
Owner’s/Operator’s Manual and
tool kit ..................................................... 4-8
Periodic maintenance chart ................... 4-9
Inspecting the fuel system ................... 4-10
Inspecting the oil injection system ....... 4-12
Inspecting the jet thrust nozzle
angle ..................................................... 4-13
Inspecting the shift cable ..................... 4-13
Inspecting and adjusting the throttle
cable ..................................................... 4-13
Inspecting the QSTS mechanism ....... 4-14
Cleaning and adjusting the spark
plugs ..................................................... 4-15
Lubrication points ................................. 4-16
Adjusting the choke cable .................... 4-19
Inspecting the battery .......................... 4-20
Adjusting the carburetor ...................... 4-22
Replacing the fuse ............................... 4-23
Bleeding the oil injection pump ............ 4-23
Specifications ........................................ 4-24
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