YAMAHA TMAX 2019 Owners Manual
Page 101 of 122
Periodic maintenance and adjustment
8-30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
(XP530-A)
(XP530D-A)
(XP530D-A)
1. ABS control unit fuse
2. Auxiliary DC jack fuse
3. Headlight fuse
4. Spare fuse
5. ABS solenoid fuse
6. ABS motor fuse
7. Electronic throttle valve fuse
1. Spare fuse
2. Seat lock fuse
3. Signaling system fuse
4. Ignition fuse
5. Taillight fuse
6. Radiator fan motor fuse
7. Fuel injection system fuse
8. Backup fuse
4
765 123
1
34568
12
7
1. Spare fuse
2. Windshield motor fuse
3. Signaling system fuse
4. Ignition fuse
5. Taillight fuse
6. Radiator fan motor fuse
7. Fuel injection system fuse
8. Backup fuse
1. Brake light fuse
2. Cruise control fuse
3. Spare fuse
1
34568
12
7
3
1
2
BV1-9-E2.book 30 ページ 2018年8月28日 火曜日 午後5時28分
Page 102 of 122
Periodic maintenance and adjustment
8-31
1
2
3
4
5
6
7
8
9
10
11
12
13
14 3. Turn the vehicle power on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU77162
Vehicle lights
Except for the front turn signal lights
and license plate light, this model is
equipped with LED lighting. If a light
does not come on, check the fuses and
then have a Yamaha dealer check the
vehicle.
If a front turn signal light or license plate
light does not come, check and replace
the bulb.
NOTICE
ECA16581
Do not affix any type of tinted film or
stickers to the headlight lens.
Specified fuses:Main fuse:
40.0 A
Headlight fuse: 7.5 A
Taillight fuse: 7.5 A
Brake light fuse:
1.0 A (XP530D-A)
Signaling system fuse: 7.5 A
Ignition fuse: 7.5 A
Windshield motor fuse:
20.0 A (XP530D-A)
Radiator fan motor fuse: 15.0 A
Fuel injection system fuse: 7.5 A
ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Cruise control fuse: 1.0 A (XP530D-A)
Backup fuse: 15.0 A
Electronic thrott le valve fuse:
7.5 A
Auxiliary DC jack fuse: 2.0 A
Seat lock fuse: 7.5 A (XP530-A)
1. Headlight
2. Auxiliary light
1
21
2
BV1-9-E2.book 31 ページ 2018年8月28日 火曜日 午後5時28分
Page 103 of 122
Periodic maintenance and adjustment
8-32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU52323
Replacing a front turn signal
light bulb
1. Remove the turn signal light bulb socket (together with the bulb) by
turning it counterclockwise.
2. Remove the burnt-out bulb by pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the socket (together with the bulb) by turning it clockwise.
EAU81491
Replacing the license plate
light bulb
1. Remove the nuts securing the li-cense plate light unit.
2. Pull the license plate light unit sep- arate from the rear fender. (Rein-
stall the collars if they fall out.)
3. Remove the burnt-out bulb by pull- ing it out.
4. Insert a new bulb into the socket, and push the socket in place.
5. Install the license plate unit onto the rear fender.
6. Install the nuts and tighten to the specified torque.
1. Turn signal light bulb socket
1. Turn signal light bulb
2. Turn signal light bulb socket
1
12
1. License plate light unit
2. Nut
1. License plate light unit
2. Collar
3. License plate light bulb
2 1
2
1
3
BV1-9-E2.book 32 ページ 2018年8月28日 火曜日 午後5時28分
Page 104 of 122
Periodic maintenance and adjustment
8-33
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU25865
Troubleshooting
Although your Yamaha received a thor-
ough inspection before shipment from
the factory, trouble may occur during
operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your vehicle re-
quire any repair, take it to an authorized
Yamaha dealer whose skilled techni-
cians have the necessary tools, experi-
ence, and know-how to properly
service your Yamaha vehicle.
Be sure to use only genuine Yamaha
replacement parts. Although imitation
parts may look similar to genuine parts,
they are often inferior in quality, have a
shorter service life, and can lead to an
expensive repair bill later on.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
EAU77992Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-5.)
Is the smart key battery dis-
charged? (See page 3-6.)
Tightening torque: License plate light unit nut:
3.8 N·m (0.38 kgf·m, 2.8 lb·ft)
BV1-9-E2.book 33 ページ 2018年8月28日 火曜日 午後5時28分
Page 105 of 122
Periodic maintenance and adjustment
8-34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Is the smart key battery installed
correctly? (See page 3-6.)
Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)
Are you using the smart key that is
registered to the vehicle?
Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 8-28.)
If the smart key system does not work
after checking the above items, have a
Yamaha dealer check the smart key
system.
TIP
See Emergency mode on page 8-37 for
information on starting the engine with-
out the smart key.
BV1-9-E2.book 34 ページ 2018年8月28日 火曜日 午後5時28分
Page 106 of 122
Periodic maintenance and adjustment
8-35
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU63470
Troubleshooting charts
Starting problems or poor engine performance
1. FuelThere is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gaps, or
replace the spark
plugs.
Check the battery
lead connections, and
have a Yamaha dealer
charge the battery if
necessary.
2. BatteryThe battery is good.
The engine does not
start.
Check the ignition.
3. IgnitionWetOperate the electric
starter.
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plugs and check
the electrodes.
Operate the electric
starter.
Operate the electric
starter.
Check the fuel level
in the fuel tank.
4. Compression
BV1-9-E2.book 35 ページ 2018年8月28日 火曜日 午後5時28分
Page 107 of 122
Periodic maintenance and adjustment
8-36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot.
Scalding hot fluid and steam may be blown out under pressure, which
could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly ro-
tate the cap counterclockwise to the detent to allow any residual pres-
sure to escape. When the hissing sound has stopped, press down on the
cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that
it is changed to the recommended
coolant as soon as possible.
Wait until the engine
has cooled.
Check the coolant
level in the reservoir
and radiator.Add coolant.
(See TIP.)
The coolant level is
OK.
There is no leakage.
There is leakage.
The coolant level is
low.
Check the cooling
system for leakage.
Have a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine overheats again,
have a Yamaha dealer check and repair the cooling
system.
BV1-9-E2.book 36 ページ 2018年8月28日 火曜日 午後5時28分
Page 108 of 122
Periodic maintenance and adjustment
8-37
1
2
3
4
5
6
7
8
9
10
11
12
13
14
EAU77372
Emergency mode
When the smart key is lost, damaged,
or its battery has discharged, the vehi-
cle can still be turned on and the engine
started. You will need a mechanical key
and the smart key system identification
number. To operate the vehicle in
emergency mode, carry out the follow-
ing steps.
TIP
Emergency mode operation will be
cancelled if the respective steps are not
carried out within the time set for each
operation or if the “OFF/LOCK” switch
is pushed. 1. Stop the vehicle in a safe place.
2. Unlock the seat by inserting the mechanical key into the lock locat-
ed right side of body and turn it
counter clockwise.
3. Open the seat and check that the trunk light comes on.
4. Push the “ON/ ” switch once.
5. Without completely shutting the seat, raise and lower it three times
within 10 seconds.
TIP
Use the rear storage compartment light
as a guide when raising and lowering
the seat. The smart key system indicator
light on the speedometer will come
on for three seconds to indicate
the transition to emergency mode.
6. After the smart key system indica- tor light goes off, use the “ / ”
switch to enter the identification
number.
7. Inputting the identification number is done by counting the number of
flashes of the smart key system in-
dicator light.
For example, if the identification
number is 123456:
Push and hold the “ / ” switch.
The smart key system indicator
light will start to flash.
1. Smart key system indicator light “ ”
1. Identification number
1
12345 6
1
BV1-9-E2.book 37 ページ 2018年8月28日 火曜日 午後5時28分
Page 109 of 122
Periodic maintenance and adjustment
8-38
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Release the “ / ” switch after
the smart key system indicator
light flashes once.
The first digit of the identification
number has been set as “1”.
Push and hold the “ / ” switch
again.
Release the “ / ” switch after
the smart key system indicator
light flashes twice.
The second digit has been set as
“2”.
Repeat the above procedure until
all digits of the identification num-
ber have been set. The smart key
system indicator light will flash for
10 seconds if the correct identifica-
tion number was entered.
TIP
Emergency mode will be terminated
when either one of the following situa-
tions apply. In this case, start over
again from step 4.
When there are no “ / ” switch
operations for 10 seconds during
the identification number input pro-
cess.
When the smart key system indi-
cator light is allowed to flash 10 or
more times.
8. Press the “ON/ ” switch while the smart key system indicator light is
flashing to turn on the power to the
vehicle. The engine can now be
started.
TIP
If the identification number is not
correctly entered, the smart key
system indicator light will flash rap-
idly for 3 seconds and emergency
mode is terminated. In this case,
start over again from step 4.
To lock the handlebar after turning
on the vehicle in emergency mode,
turn the vehicle power off, wait 30
seconds, and then turn the handle-
bar to the left and press the
“OFF/LOCK” switch.
BV1-9-E2.book 38 ページ 2018年8月28日 火曜日 午後5時28分
Page 110 of 122
9-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Scooter care and storage
EAU37834
Matte color caution
NOTICE
ECA15193
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-
ished parts.
EAU83443
Care
Frequent, thorough cleaning of the ve-
hicle will not only enhance its appear-
ance but also will improve its general
performance and extend the useful life
of many components. Washing, clean-
ing, and polishing will also give you a
chance to inspect the condition of the
vehicle more frequently. Be sure to
wash the vehicle after riding in the rain
or near the sea, because salt is corro-
sive to metals.
TIP
The roads of heavy snowfall areas
may be sprayed with salt as a de-
icing method. This salt can stay on
the roads well into spring, so be
sure to wash the underside and
chassis parts after riding in such
areas.
Genuine Yamaha care and main-
tenance products are sold under
the YAMALUBE brand in many
markets worldwide.
See your Yamaha dealer for addi-
tional cleaning tips.
NOTICE
ECA26280
Improper cleaning can cause cos-
metic and mechanical damage. Do
not use:
high-pressure washers or
steam-jet cleaners. Excessive
water pressure may cause water
seepage and deterioration of
wheel bearings, brakes, trans-
mission seals and electrical de-
vices. Avoid high-pressure
detergent applications such as
those available in coin-operated
BV1-9-E2.book 1 ページ 2018年8月28日 火曜日 午後5時28分