maintenance YAMAHA TRICITY 2017 Owners Manual

Table of contents
Safety information............................1-1
Further safe-riding points ................1-6
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Main switch/steering lock ...............3-1
Keyhole shutter ...............................3-2
Indicator lights and warning
lights ............................................3-3
Multi-function meter unit .................3-5
Handlebar switches.........................3-9
Front brake lever ...........................3-10
Rear brake lever ............................3-10
ABS (for ABS models) ...................3-11
Fuel tank cap.................................3-12
Fuel................................................3-12
Fuel tank overflow hose ................3-14
Catalytic converter ........................3-14
Seat ...............................................3-15
Passenger footrest ........................3-15
Storage compartment ...................3-16
Accessory box...............................3-17
Luggage hook ...............................3-18
Sidestand ......................................3-18
Ignition circuit cut-off system........3-19
Auxiliary DC jack ..........................3-21
Auxiliary DC connector .................3-22
For your safety – pre-operation
checks...............................................4-1
Operation and important riding
points.................................................5-1
Starting the engine ..........................5-1
Starting off.......................................5-2
Acceleration and deceleration.........5-3
Braking ............................................5-3
Tips for reducing fuel
consumption ................................5-4
Engine break-in ...............................5-4
Parking ............................................5-5Periodic maintenance and
adjustment........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing the
panel ............................................ 6-7
Checking the spark plug ................. 6-8
Engine oil and oil strainer................ 6-9
Final transmission oil .................... 6-11
Coolant ......................................... 6-12
Air filter and V-belt case air filter
elements .................................... 6-14
Checking the throttle grip
free play ..................................... 6-16
Valve clearance ............................. 6-17
Tires .............................................. 6-17
Cast wheels .................................. 6-19
Checking the front brake lever
free play ..................................... 6-20
Checking the rear brake lever
free play ..................................... 6-20
Checking the front and rear
brake pads................................. 6-21
Checking the brake fluid level....... 6-22
Changing the brake fluid............... 6-23
Checking the V-belt ...................... 6-23
Checking and lubricating the
cables ........................................ 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Lubricating the front and rear
brake levers ............................... 6-25
Checking and lubricating the
centerstand and sidestand ........ 6-25
Checking the front fork ................. 6-26
Checking the steering ................... 6-26
Checking the wheel bearings ....... 6-27
Checking the steering tie rod........ 6-27
Checking the leaning system ........ 6-28
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Headlight....................................... 6-31
Auxiliary lights ............................... 6-32
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1-1
1
Safety information
EAU60750
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your vehicle.
This is a leaning multi-wheel vehicle.
The safe use and operation of this ve-
hicle is dependent upon the use of
proper riding techniques as well as the
expertise of the operator. Every opera-
tor should know the following require-
ments before riding this vehicle.
He or she should:
zObtain thorough instructions from
a competent source on all aspects
of this vehicle’s operation.
zObserve the warnings and mainte-
nance requirements in this Own-
er’s Manual.
zObtain qualified training in safe
and proper riding techniques.
zObtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
zNever operate a vehicle without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact a
Yamaha dealer to find out about
the training courses nearest you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 4-1 for a list of pre-operationchecks.
zThis vehicle is designed to carry
the operator and a passenger.
zThe failure of motorists to detect
and recognize scooters and mo-
torcycles in traffic is the predomi-
nating cause of automobile and
such smaller vehicle accidents.
Many accidents have been
caused by an automobile driver
who did not see the smaller vehi-
cle. Making yourself conspicuous
appears to be very effective in re-
ducing the chance of this type of
accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for such smaller vehicle
accidents to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a vehicle with-
out proper knowledge. Contact
a Yamaha dealer to inform you
on basic vehicle maintenance.
Certain maintenance can only
be carried out by certified staff.
zMany accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent driver’s license.
• Make sure that you are qualified
and that you only lend your ve-
hicle to other qualified opera-
tors.
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Instrument and control functions
3-13
3 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spilled fuel with a clean,
dry, soft cloth, since fuel may
deteriorate painted surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15152
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gasoline
by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU76750
NOTICE
ECA11401
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
TIP
zThis mark identifies the recom-
mended fuel for this vehicle as
specified by European regulation
(EN228).
zCheck that gasoline nozzle has
the same identifier when fueling.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark plug
life and reduce maintenance costs.
Gasohol
There are two types of gasohol: gaso-
hol containing ethanol and that con-
taining methanol. Gasohol containing
ethanol can be used if the ethanol con-
tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.
Recommended fuel:
Regular unleaded gasoline (Gasohol
[E10] acceptable)
Fuel tank capacity:
7.2 L (1.9 US gal, 1.6 Imp.gal)
E10
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Instrument and control functions
3-14
3
EAU58301
Fuel tank overflow hose
Before operating the vehicle:
zCheck the fuel tank overflow hose
connection and routing.
zCheck the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
zMake sure that the fuel tank over-
flow hose is not blocked, and
clean it if necessary.
EAU13434
Catalytic converter
This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
zDo not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
zPark the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
zMake sure that the exhaust sys-
tem has cooled down before
doing any maintenance work.
zDo not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
NOTICE
ECA10702
Use only unleaded gasoline. The use
of leaded gasoline will cause unre-
pairable damage to the catalytic
converter.
1. Fuel tank overflow hose
1
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For your safety – pre-operation checks
4-1
4
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.3-12,
3-14
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Final transmission oil• Check vehicle for oil leakage. 6-11
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21,
6-22
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-21,
6-22
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip
free play and lubricate cable and grip housing.6-16,
6-24
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Periodic maintenance and adjustment
6-1
6
EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performing maintenance ac-
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
WARNING
EWA15123
Turn off the engine when performing
maintenance unless otherwise
specified.
zA running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
fires.
zRunning the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide
poisoning – possibly leading todeath. See page 1-2 for more in-
formation about carbon monox-
ide.
WARNING
EWA15461
Brake discs, calipers, drums, and
linings can become very hot during
use. To avoid possible burns, let
brake components cool before
touching them.
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Periodic maintenance and adjustment
6-2
6
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replace-
ment, or repair of the emission control
devices and systems may be per-
formed by any repair establishment or
individual that is certified (if applicable).
Yamaha dealers are trained and
equipped to perform these particular
services.
EAU39692
Owner’s tool kit
The owner’s tool kit is located on the
bottom of the seat. (See page 3-15.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
1.
1
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Periodic maintenance and adjustment
6-3
6
EAU74580
TIP
zThe annual checks must be performed every year, except if a kilometer-
based maintenance, or for the UK, a mileage-based maintenance, is
performed instead.
zFrom 20000 km (12000 mi), repeat the maintenance intervals starting from
4000 km (2400 mi).
zItems marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills.
EAU74590
Periodic maintenance chart for the emission control system
NO. ITEM
1*Fuel line• Check fuel hoses for cracks or
damage.
• Replace if necessary.√√√√√
2*Spark plug• Check condition.
• Adjust gap and clean.√√
• Replace.√√
3*Valve clearance• Check and adjust. Every 12000 km (7200 mi)
4*Fuel injection• Check engine idle speed.√√√√√√
5*Exhaust system• Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary.Every 12000 km (7200 mi)X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READING
ANNUAL CHECK
1481216
0.6 2.4 4.8 7.2 9.6
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Periodic maintenance and adjustment
6-4
6
EAU74600
General maintenance and lubrication chart
NO. ITEM
1*Diagnostic system
check• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes.√√√√√√
2 Air filter element• Replace. Every 20000 km (12000 mi)
3Air filter case
check hose• Clean.√√√√√
4*V-belt case air fil-
ter element• Clean.
• Replace if necessary.√√√√√
5*Front brake• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.√√√√√√
6*Rear brake• Check operation, fluid level,
and for fluid leakage.
• Check brake lever free play,
and adjust if necessary.
• Replace brake pads if neces-
sary.√√√√√√
7*Brake hoses• Check for cracks or damage.√√√√√
• Replace. Every 4 years
8*Brake fluid• Change. Every 2 years
9*Wheels• Check runout and for damage.
• Replace if necessary.√√√√
• Balance the front wheels.Whenever the tires or wheels
have been changed or re-
placed.
10*Tires• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.√√√√√
11*Wheel bearings• Check bearing for looseness or
damage.√√√√X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER
READING
ANNUAL CHECK
1481216
0.62.44.87.29.6
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Periodic maintenance and adjustment
6-5
6
12*Steering system• Check bearing play and steer-
ing for roughness.
• Check steering tie rod, and re-
place if necessary.√√√√√
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)
13*Leaning system• Check bearing for looseness or
damage.√√√√√
14*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
15Front and rear
brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
16*Unified brake sys-
tem• Lubricate link pivots and mov-
ing parts with silicone grease.
• Lubricate cable end with lithi-
um-soap-based grease.√√√√
17Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
18*Sidestand switch• Check operation and replace if
necessary.√√√√√√
19*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
20*Shock absorber
assemblies• Check operation and for oil
leakage.
• Replace if necessary.√√√√
21 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.√√√√√√
22
*Engine oil strainer• Clean.√√√
23*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READING
ANNUAL CHECK
1481216
0.6 2.4 4.8 7.2 9.6
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