Filter YAMAHA TRICITY 300 2020 Owners Manual
Page 8 of 114
Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system......................................... 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-4
Replacing the smart key battery..... 3-6
Main switch .................................... 3-7
Stan din g assist ................................. 4-1
Standing assist ............................... 4-1
Instrument an d control functions ... 5-1
Indicator lights and warning
lights............................................ 5-1
Multi-function meter unit ................ 5-3
Handlebar switches ........................ 5-8
Front brake lever .......................... 5-10
Brake pedal .................................. 5-10
Rear brake lever ........................... 5-11
Parking brake lever ....................... 5-12
ABS .............................................. 5-12 Traction control system ................ 5-13
Fuel tank cap ................................ 5-15
Fuel ............................................... 5-16
Fuel tank overflow hose ................ 5-18
Catalytic converter ........................ 5-18
Storage compartment ................... 5-18
Adjusting the shock absorber
assemblies ................................. 5-20
Auxiliary DC jack ........................... 5-20
Sidestand ...................................... 5-21
Ignition circuit cut-off system ....... 5-22
For your safety – pre-operation
checks ............................................... 6-1
Operation an d important ri din g
points ................................................. 7-1
Engine break-in ............................... 7-1
Starting the engine .......................... 7-2
Starting off ...................................... 7-3
Acceleration and deceleration ........ 7-3
Braking ............................................ 7-3
Tips for reducing fuel consumption ................................ 7-4
Parking ............................................ 7-4
Perio dic maintenance an d
a d justment ........................................ 8-1
Tool kit ............................................ 8-2
Periodic maintenance charts .......... 8-3 Periodic maintenance chart for the
emission control system ............. 8-3
General maintenance and lubrication chart .......................... 8-4
Removing and installing the
panel............................................ 8-9
Checking the spark plug............... 8-10
Canister ........................................ 8-11
Engine oil and oil filter element..... 8-12
Why Yamalube.............................. 8-14
Final transmission oil .................... 8-14
Coolant ......................................... 8-15
Air filter and V-belt case air filter elements .................................... 8-17
Checking the throttle grip free play ............................................ 8-21
Valve clearance............................. 8-21
Tires .............................................. 8-22
Cast wheels .................................. 8-23
Checking the front brake lever
free play..................................... 8-24
Checking the rear brake lever free play..................................... 8-24
Checking the parking brake ......... 8-25
Checking the front and rear brake pads ................................ 8-25
Checking the brake fluid level ...... 8-26
Changing the brake fluid .............. 8-27
Checking the V-belt ...................... 8-27
Checking and lubricating the cables ........................................ 8-28UBX9E0E0.book Page 1 Monday, January 20, 2020 10:54 AM
Page 16 of 114
Description
2-1
2
EAU10411
Left view
1,2
3
5
4
6
7
8
9
12
13
11
10
1. Battery (page 8-32)
2. Fuses (page 8-33)
3. Parking brake lever (page 5-12)
4. Grab bar (page 7-3)
5. Air filter element (page 8-17)
6. Spring preload adjusting ring (page 5-20)
7. Final transmission oil filler cap (page 8-14)
8. Final transmission oil drain bolt (page 8-14)9. V-belt case air filter element (page 8-17)
10.Engine oil drain bolt (page 8-12)
11.Engine oil filter element (page 8-12)
12.Sidestand (page 5-21)
13.Coolant reservoir (page 8-15)UBX9E0E0.book Page 1 Monday, January 20, 2020 10:54 AM
Page 57 of 114
Operation and important ri din g points
7-1
7
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU16842
En gine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the fol-
lowing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU88951
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, be sure to replace
the en gine oil, final transmission oil
an d the oil filter element.
[ECA12932]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min. 1600 km (1000 mi) an
d b eyon d
The vehicle can now be operated nor-
mally.
NOTICE
ECA23060
Keep the en gine spee d out of
the tachometer hi gh-r/min zo-
ne.
If any en gine trou ble shoul d oc-
cur during the en gine break-in
perio d, imme diately have a
Yamaha dealer check the vehi-
cle.
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Periodic maintenance an d a djustment
8-4
8
EAU71353
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Replace. √√
3 *Pre air filter element • Clean. √√
4 *Su
b air filter ele-
ment • Replace.
√√
5 Air filter case check
hose
• Clean.
√√√√√
6 *V-
belt case air filter
element • Clean.
• Replace if necessary.
√√√√√
7 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
8 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. √√√√√√
9 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
10 *Brake flui d • Change. Every 2 years
11 *Parkin g b rake • Check operation.
• Check rubber boot.
• Check cable length and adjust if
necessary. √√√√√√
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Periodic maintenance an d a djustment
8-6
8
19 *Unifie
d b rake sys-
tem • Check cable free play, and adjust
if necessary.
• Lubricate link pivots and moving parts with silicone grease.
• Lubricate cable end with lithium- soap-based grease. √√√√√√
• Lubricate link pivot of brake pedal with lithium-soap-based grease. √√√√√
20 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
21 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
22 *Front fork • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
23 *Shock a
bsor ber as-
sem blies • Check operation and for oil leak-
age.
• Replace if necessary. √√√√
24 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. At the initial interval and when the oil change indicator flashes or
comes on. √
25 En
gine oil filter ele-
ment • Replace.
√√√
26 *Final transmission
oil • Check vehicle for oil leakage.
√√√√√
• Change. √√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)UBX9E0E0.book Page 6 Monday, January 20, 2020 10:54 AM
Page 67 of 114
Periodic maintenance an d a djustment
8-7
8
EAU79370
TIP Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet or dusty areas.27 *Coolin g system • Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
28 *V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
29 *Front an
d rear
b rake switches • Check operation.
√√√√√√
30 *Movin
g parts an d
ca bles • Lubricate.
√√√√√
31 *Throttle g
rip hous-
in g an d ca ble • Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing and cable. √√√√√
32 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
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Periodic maintenance an d a djustment
8-12
8
EAU89610
En gine oil an d oil filter ele-
mentThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes for the oil level to settle for an accurate reading,
and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To chan ge the en gine oil (with or
without oil filter element replace-
ment) 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap
and its O-ring, and then remove
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
4. Check the O-ring for damage, and replace it if necessary.1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
1
2
3
1. Engine oil filler cap
2. O-ring
1
2
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Periodic maintenance an d a djustment
8-13
8
TIPSkip steps 5–7 if the oil filter element is
not being replaced.5. Remove the oil filter element cover
by removing the bolts. 6. Remove and replace the oil filter
element and O-ring.
7. Install the oil filter element cover by installing the bolts, then tight-
ening them to the specified
torque.
TIPMake sure that the O-ring is properly
seated.8. Install the engine oil drain bolt andits new gasket, and then tighten
the bolt to the specified torque. 9. Refill with the specified amount of
the recommended engine oil.
TIPThe use of 0W-30 is recommend-
ed in winter season.
Be sure to wipe off spilled oil on
any parts after the engine and ex-
haust system have cooled down.NOTICE
ECA24060
Make sure that no forei gn material
enters the crankcase.10. Install and tighten the oil filler cap and its O-ring.
1. Engine oil drain bolt
2. Gasket
1. Oil filter element cover
2. Bolt
1
21
2
2
1. Oil filter element
2. O-ring
Tightenin g torque:
Oil filter element cover bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft)
1
2
Tightenin g torque:
Engine oil drain bolt:
20 N·m (2.0 kgf·m, 15 lb·ft)
Recommen ded en gine oil:
10W-40, 0W-30
Oil quantity:
Oil change: 1.50 L (1.59 US qt, 1.32 Imp.qt)
With oil filter removal:
1.60 L (1.69 US qt, 1.41 Imp.qt)
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Periodic maintenance an d a djustment
8-17
8
8. Install the coolant reservoir cap.
9. Install the coolant reservoir cover.
10. Install the floorboard mat.
EAU33032
Chan gin g the coolant
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the ra diator cap when the en gine is
hot.
[EWA10382] EAU78574
Air filter an
d V- belt case air fil-
ter elementsThe air filter element and the sub air fil-
ter element should be replaced, and
the pre air filter element and the V-belt
case air filter element should be
cleaned at the intervals specified in the
periodic maintenance and lubrication
chart. Service the air filter elements
more frequently if you are riding in un-
usually wet or dusty areas. The air filter
check hose must be frequently
checked and cleaned if necessary.
Cleanin g the air filter check hose 1. Check the hose on the rear side of
the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose from the clamp, clean it,
and then install it.
TIPIf dirt or water was found in the check
hose, be sure to check the air filter ele-
ment for excessive dirt or damage and
replace it if necessary.Replacin g the air filter element an d
su b air filter element an d cleanin g
the pre air filter element 1. Place the vehicle on the center- stand.
2. Remove the rubber plugs.
1. Air filter check hose
1
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Periodic maintenance an d a djustment
8-18
8 3. Remove the air filter case cover by
removing the screws.
4. Pull the air filter element and sub air filter element out. 5. Insert a new sub air filter element
into the air filter case cover.
6. Insert a new air filter element into the air filter case. NOTICE: Make
sure that the air filter element is
properly seate d in the air filter case. The en
gine shoul d never
b e operated without the air filter
element installe d, otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
7. Pull the pre air filter element out,
and then blow out the dirt with
compressed air as shown.
1. Rubber plug
1. Air filter case cover
2. Screw
1
1
2
2
2 2
1. Air filter element
1. Sub air filter element
2. Air filter case cover
1
2
1
1. Pre air filter element
2. Air filter case cover
2
1
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