technical data YAMAHA TW200 2005 Owners Manual

Page 34 of 80


PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
2
3
4
5
67
8
9

EAU17710
Periodic maintenance and lubrication chart
NOTE:


The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.

From 30,000 km, repeat the maintenance intervals starting from 6,000 km.

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1,000 km)
ANNUAL
CHECK
1 6 12 18 24
1*
Fuel line


Check fuel hoses for cracks or damage.










2
Spark plug


Check condition.

Clean and regap.





Replace.




3*
Valves


Check valve clearance.

Adjust.








4
Air filter element


Clean.






Replace.




5*
Battery


Check electrolyte level and specific gravity.

Make sure that the breather hose is properly routed.










6
Clutch


Check operation.

Adjust.










7*
Front brake


Check operation, fluid level and vehicle for fluid leak-
age. (See NOTE following this chart.)














Replace brake pads. Whenever worn to the limit
8*
Rear brake

Check operation and adjust brake pedal free play.














Replace brake shoes. Whenever worn to the limit
9*
Brake hose

Check for cracks or damage.












Replace. (See NOTE following this chart.) Every 4 years