odometer YAMAHA TW200 2006 Owners Manual

Page 15 of 80


INSTRUMENT AND CONTROL FUNCTIONS
3-2
1
2
3
4
5
6
7
8
9

EAU10980
Indicator lights
EAU11020
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11630
Speedometer unit
The speedometer unit is equipped with
a speedometer, an odometer and a
tripmeter. The speedometer shows
riding speed. The odometer shows the
total distance traveled. The tripmeter
shows the distance traveled since it
was last set to zero with the reset knob.
The tripmeter can be used to estimate
the distance that can be traveled with a
full tank of fuel. This information will en-
able you to plan future fuel stops.
1. Turn signal indicator light “ ”
2. High beam indicator light “ ”
3. Neutral indicator light “ ”
3
12

1. Speedometer
2. Odometer
3. Tripmeter
4. Reset knob
4
23 1

Page 34 of 80


PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
2
3
4
5
67
8
9

EAU17710
Periodic maintenance and lubrication chart
NOTE:


The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.

From 30,000 km, repeat the maintenance intervals starting from 6,000 km.

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1,000 km)
ANNUAL
CHECK
1 6 12 18 24
1*
Fuel line


Check fuel hoses for cracks or damage.










2
Spark plug


Check condition.

Clean and regap.





Replace.




3*
Valves


Check valve clearance.

Adjust.








4
Air filter element


Clean.






Replace.




5*
Battery


Check electrolyte level and specific gravity.

Make sure that the breather hose is properly routed.










6
Clutch


Check operation.

Adjust.










7*
Front brake


Check operation, fluid level and vehicle for fluid leak-
age. (See NOTE following this chart.)














Replace brake pads. Whenever worn to the limit
8*
Rear brake

Check operation and adjust brake pedal free play.














Replace brake shoes. Whenever worn to the limit
9*
Brake hose

Check for cracks or damage.












Replace. (See NOTE following this chart.) Every 4 years

Page 35 of 80


PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
1
2
3
4
5
6
7
8
9

10

*
Wheels

Check runout, spoke tightness and for damage.

Tighten spokes if necessary.









11

*
Tires

Check tread depth and for damage.

Replace if necessary.

Check air pressure.

Correct if necessary.











12

*
Wheel bearings

Check bearing for looseness or damage.









13

*
Swingarm

Check operation and for excessive play.










Lubricate with lithium-soap-based grease. Every 24,000 km
14

Drive chain

Check chain slack.

Make sure that the rear wheel is properly aligned.

Clean and lubricate.Every 500 km and after washing the motorcycle or
riding in the rain
15

*
Steering bearings

Check bearing play and steering for roughness.












Lubricate with lithium-soap-based grease. Every 24,000 km
16

*
Chassis fasteners

Make sure that all nuts, bolts and screws are properly
tightened.











17

Sidestand

Check operation.

Lubricate.











18

*
Sidestand switch

Check operation.













19

*
Front fork

Check operation and for oil leakage.









20

*
Shock absorber assem-
bly

Check operation and shock absorber for oil leakage.









21

*
Carburetor

Check starter (choke) operation.

Adjust engine idling speed.













22

Engine oil

Change.

Check oil level and vehicle for oil leakage.













23

Engine oil filter element

Clean.







24

*
Engine oil strainer

Clean.


NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1,000 km)
ANNUAL
CHECK
1 6 12 18 24

Page 36 of 80


PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
2
3
4
5
67
8
9

EAU18660
NOTE:


The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Hydraulic brake service

Regularly check and, if necessary, correct the brake fluid level.

Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.

Replace the brake hoses every four years and if cracked or damaged.
25

*
Front and rear brake
switches

Check operation.













26

Moving parts and cables

Lubricate.











27

*
Throttle grip housing
and cable

Check operation and free play.

Adjust the throttle cable free play if necessary.

Lubricate the throttle grip housing and cable.











28

*
Lights, signals and
switches

Check operation.

Adjust headlight beam.












NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1,000 km)
ANNUAL
CHECK
1 6 12 18 24