ABS YAMAHA VMAX 2011 User Guide

INSTRUMENT AND CONTROL FUNCTIONS
3-30
3


Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
EAU15210
Luggage strap holders There are four luggage strap holders:
one on each passenger footrest and
two below the passenger seat.
EAU41941
EXUP system This model is equipped with Yamaha’s
EXUP (EXhaust Ultimate Power valve)
system. This system boosts engine
power by means of a valve that regu-
lates the inner diameter of the exhaust
pipe. The EXUP system valve is con-
stantly adjusted in accordance with the
engine speed by a computer-controlled
servomotor.NOTICE
ECA15610
The EXUP system has been set and
extensively tested at the Yamaha
factory. Changing these settings
without sufficient technical knowl-
edge may result in poor perfor-
mance of or damage to the engine.
1. Luggage strap holder
1
1
U2S3E2E0.book Page 30 Tuesday, September 21, 2010 10:43 AM

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAU48710
TIPThis model is equipped with:

a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the multi-function display in-
dicates error code 30, but this is
not a malfunction. Turn the key to
“OFF” and then to “ON” to clear the
error code. Failing to do so will pre-
vent the engine from starting even
though the engine will crank when
pushing the start switch.


an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. If the engine
stops, simply push the start switch
to restart the engine.
EAU46533
Starting the engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:

The transmission is in the neutral
position.


The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-31 for more informa-
tion.
1. Turn the key to “ON” and make
sure that the engine stop switch is
set to“”.
The following warning lights and
indicator lights should come on for
a few seconds, then go off.

Oil level warning light


Fuel level warning light


Coolant temperature warning
light


Engine trouble warning light


ABS warning light


Shift timing indicator light


Immobilizer system indicator
light
U2S3E2E0.book Page 1 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
9*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
10*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
11*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
12Brake lever pivot
shaftLubricate with silicone grease.√√√√√
13Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
14Clutch lever pivot
shaftLubricate with silicone grease.√√√√√
15Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
16 SidestandCheck operation.
Lubricate with lithium-soap-based
grease.√√√√√
17*Sidestand switchCheck operation.√√√√√√
18*Front forkCheck operation and for oil leak-
age.√√√√
19*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U2S3E2E0.book Page 5 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU46540
Checking the brake fluid level Front brake
Rear brake
Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
TIPThe rear brake fluid reservoir is located
under the passenger seat. (See page
3-25.)Observe these precautions:

When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.


Be careful that water or dust does
not enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of the
fluid and may result in vapor lock,
and dirt may clog the ABS hydrau-
lic unit valves.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Minimum level mark
1. Minimum level mark
1
1
Recommended brake fluid:
DOT 4
U2S3E2E0.book Page 25 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6
EAU46453
Replacing the fuses The main fuse and the ABS motor fuse
are located behind cowling A. (See
page 6-8.) Fuse box 1 is located under
the rider seat. (See page 3-25.)Fuse box 1
Fuse box 2 is located behind panel B.
(See page 6-8.)Fuse box 2
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to1. Main fuse
2. ABS motor fuse
3. ABS motor spare fuse
1
3
2
1. ABS solenoid fuse
2. Fuel injection system fuse
3. Spare fuse
123
1. Ignition fuse
2. ABS control unit fuse
3. Headlight fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Electronic throttle valve fuse
6. Radiator fan fuse
7. Spare fuse
8. Signaling system fuse
9. Parking lighting fuse
10.Sub radiator fan fuse
1
2
3
4
5
6
7
8 107
9
U2S3E2E0.book Page 33 Tuesday, September 21, 2010 10:43 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
6avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU46462
Replacing the headlight bulb This model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10650
Take care not to damage the follow-
ing parts:

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
Specified fuses:
Main fuse:
50.0 A
Ignition fuse:
20.0 A
Parking lighting fuse:
7.5 A
Signaling system fuse:
7.5 A
Headlight fuse:
15.0 A
Radiator fan fuse:
20.0 A
Sub radiator fan fuse:
7.5 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse:
7.5 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse:
7.5 A
Electronic throttle valve fuse:
7.5 A
U2S3E2E0.book Page 34 Tuesday, September 21, 2010 10:43 AM

MOTORCYCLE CARE AND STORAGE
7-3
7


Never use compounds or other
special treatments to clean the tita-
nium mufflers, as they will remove
the finish on the outer surface of
the mufflers.


Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium mufflers, which can be
removed with a mild detergent.


Note that the thermally induced
discoloring of the portion of the ex-
haust pipe leading into the titanium
mufflers is normal and cannot be
removed.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts.4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.

Make sure that there is no oil or
wax on the brakes or tires.


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP

Consult a Yamaha dealer for ad-
vice on what products to use.


Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U2S3E2E0.book Page 3 Tuesday, September 21, 2010 10:43 AM

SPECIFICATIONS
8-2
8
Final drive:
Shaft
Secondary reduction ratio:
3.082 (22/23 x 29/09)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
2.375 (38/16)
2nd:
1.810 (38/21)
3rd:
1.400 (35/25)
4th:
1.115 (29/26)
5th:
0.935 (29/31)Chassis:Frame type:
Diamond
Caster angle:
31.00 °
Trail:
148 mm (5.8 in)Front tire:Type:
Tubeless
Size:
120/70R18M/C 59V
Manufacturer/model:
BRIDGESTONE/BT028F
Rear tire:Type:
Tubeless
Size:
200/50R18M/C 76V
Manufacturer/model:
BRIDGESTONE/BT028RLoading:Maximum load:
190 kg (419 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition:
90–190 kg (198–419 lb)
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding:
Front:
290 kPa (2.90 kgf/cm², 42 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheelRim size:
18M/C x MT3.50
Rear wheel:Wheel type:
Cast wheel
Rim size:
18M/C x MT6.00Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
U2S3E2E0.book Page 2 Tuesday, September 21, 2010 10:43 AM

SPECIFICATIONS
8-3
8
Wheel travel:
110.0 mm (4.33 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
YTZ14S
Voltage, capacity:
12 V, 11.2 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55 W × 1
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LEDTurn signal indicator light:
LED x 2
Fuel level warning light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Immobilizer system indicator light:
LED
Shift timing indicator light:
LED
Fuses:Main fuse:
50.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
20.0 A
Parking lighting fuse:
7.5 A
Radiator fan fuse:
20.0 A
Sub radiator fan fuse:
7.5 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse:
7.5 AABS motor fuse:
30.0 A
ABS solenoid fuse:
15.0 A
Backup fuse:
7.5 A
Electronic throttle valve fuse:
7.5 A
U2S3E2E0.book Page 3 Tuesday, September 21, 2010 10:43 AM

INDEXAABS ....................................................... 3-20
ABS warning light.................................... 3-6
Air filter element .................................... 6-19
Anti-theft alarm (optional)...................... 3-17
Auxiliary light bulb, replacing ................ 6-38BBattery................................................... 6-30
Brake and clutch fluids, changing ......... 6-26
Brake and clutch levers,
checking and lubricating ..................... 6-27
Brake and shift pedals,
checking and lubricating ..................... 6-27
Brake fluid level, checking .................... 6-25
Brake lever ............................................ 3-19
Brake lever free play, checking ............. 6-23
Brake light switches .............................. 6-24
Brake pedal ........................................... 3-20CCables, checking and lubricating .......... 6-26
Care ........................................................ 7-1
Catalytic converters .............................. 3-24
Clutch lever .................................. 3-18, 6-23
Coolant.................................................. 6-16
Coolant temperature warning light .......... 3-5
Cowling and panels,
removing and installing ......................... 6-8DDimmer switch ...................................... 3-17EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-19
Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-18Engine trouble warning light ................... 3-5
EXUP system ....................................... 3-30
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking .... 6-24
Front fork, adjusting .............................. 3-26
Front fork, checking .............................. 6-29
Fuel....................................................... 3-22
Fuel consumption, tips for reducing........ 5-3
Fuel level warning light ........................... 3-5
Fuel tank breather/overflow hose ......... 3-24
Fuel tank cap ........................................ 3-21
Fuses, replacing ................................... 6-33HHandlebar switches .............................. 3-17
Hazard switch ....................................... 3-18
Headlight bulb, replacing ...................... 6-34
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-18IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-31
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-6
Indicator lights and warning lights .......... 3-4LLicense plate light bulb, replacing ........ 6-37
Luggage strap holders .......................... 3-30MMain switch/steering lock........................ 3-2
Maintenance and lubrication, periodic .... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1Model label .............................................. 9-1
Multi-function display............................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-17SSafety information ................................... 1-1
Seats ..................................................... 3-25
Shifting .................................................... 5-2
Shift pedal ............................................. 3-19
Shift timing indicator light ........................ 3-6
Shock absorber assembly, adjusting .... 3-28
Sidestand .............................................. 3-31
Sidestand, checking and lubricating...... 6-28
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Speedometer unit .................................... 3-7
Starting the engine .................................. 5-1
Start switch............................................ 3-18
Steering, checking................................. 6-29
Storage.................................................... 7-4
Supporting the motorcycle .................... 6-39
Swingarm pivots, lubricating ................. 6-28TTail/brake light ....................................... 6-36
Throttle grip and cable,
checking and lubricating ..................... 6-26
Throttle grip free play, checking ............ 6-19
Tires ...................................................... 6-20
U2S3E2E0.book Page 1 Tuesday, September 21, 2010 10:43 AM