warning YAMAHA WOLVERINE 2016 Workshop Manual

8-50
8
EBU32640BatteryThe battery is located under the hood. (See
page 8-10 for hood removal and installation
procedures.)
This model is equipped with a VRLA (Valve
Regulated Lead Acid) battery. There is no
need to check the electrolyte or to add dis-
tilled water. However, the battery lead con-
nections need to be checked and, if
necessary, tightened.
WARNING
EWB03410Avoid battery contact with skin, eyes, or
clothing. Shield eyes when working near
batteries. Keep out of reach of children.
You could be poisoned or severely burnedby the sulfuric acid in battery electrolyte. In
case of accidental contact with battery
electrolyte:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Get prompt
medical attention.
EYES: Flush with water for 15 minutes and
get prompt medical attention.

WARNING
EWB03420Batteries may produce explosive gases.
Ventilate when charging or using in a
closed space. Keep batteries away from
sparks, flames, cigarettes, or other sourc-
es of ignition. To remove the battery
1. Turn the key to “ ” (off).
Tightening torques: Front wheel nut:75 Nm (7.5 m·kgf, 54 ft·lbf)
Rear wheel nut: 75 Nm (7.5 m·kgf, 54 ft·lbf)
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8
3. Hook the battery bands.
4. Install the air intake duct panel by install-ing the quick fastener screws.
5. Install the hood.EBU32650Jump-startingJump-starting the vehicle should be avoided.
The battery should be removed and charged
instead.
WARNING
EWB03430To avoid battery explosion and/or serious
damage to the electrical system:
 Do not connect the negative lead of the
jumper cable to the negative terminal of
the battery.
 Do not touch the positive lead of the
jumper cable to the negative lead.
 Do not reverse the polarity of the jumper
cables when connecting to the batteries. However, if the vehicle must be jump-started,
proceed as follows. 1. Turn the key to “ ” (off).
2. Remove the hood. (See page 8-10 for
hood removal and installation proce-
dures.)
3. Using a charged 12-volt battery, connect
the positive lead of the jumper cable to
the positive terminal of the battery in the
vehicle and the other end of the positive
lead to the positive terminal of the
charged battery.
1. Jumper cable positive lead
1
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8
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove the hood. (See page 8-10 forhood removal and installation proce-
dures.)
3. Remove the blown fuse, and then install a new fuse of the specified amperage.
WARNING! Always use a fuse of the specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
Specified fuses: Main fuse:40.0 A
Fuel injection system fuse: 10.0 A
Headlight fuse: 15.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Signaling system fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Radiator fan motor fuse: 25.0 A
Backup fuse: 10.0 A
EPS fuse: 40.0 A
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8
WARNING
EWB03450When checking the fuel system, do not
smoke and make sure there are no open
flames or sparks in the area, including pilot
lights from water heaters or furnaces.
Gasoline or gasoline vapors can ignite or
explode, causing severe injury or property
damage. UBN57AE0.book Page 61 Tuesday, November 24, 2015 1:42 PM

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8
Engine overheating
Wait for the engine to cool before removing the radiator cap. WARNING! If the engine is not
cool when removing the radiator cap, hot fluid and steam could blow out under pressure
and burn you.
[EWB03460]
Place a thick rag over the cap and remove the cap slowly to allow any re-
maining pressure to escape.
TIPIf it is difficult to get the recommended coolant, tap water can be used temporarily, provided that
it is changed to the recommende d coolant as soon as possible. Wait until the
engine has cooled.
Check the coolant level in the
coolant reservoir and/or radiator.
Level is OK.Level is low, check the
cooling system for leakage.
No
leakage.Leakage.
Ask a Yamaha dealer to inspect
and repair the cooling system.Add coolant. (See TIP.)
Restart the engine. If the engine overheats again, ask a
Yamaha dealer to inspect and/or repair the cooling system.
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9
EBU32720
CLEANING AND STORAGE
EBU33681CleaningFrequent, thorough cleaning of your vehicle
will not only enhance its appearance but will
improve its general performance and extend
the useful life of many components.1. Before cleaning the vehicle: a. Block off the end of the exhaust pipeto prevent water entry. A plastic bag
and strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do
not apply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure
to do the job. WARNING! Test the
brakes after washing. Apply the
brakes several times at slow speeds to
let friction dry the brakes. Wet brakes may have reduced stopping ability, in-
creasing the chance of an accident.
[EWB03471]

NOTICE: Excessive water pres-
sure may cause water seepage and
deterioration of wheel bearings,
brakes, transmission seals and electri-
cal devices. Many expensive repair
bills have resulted from improper high-
pressure detergent applications such
as those available in coin-operated car
washers.
[ECB00712]
TIPThe tailgate can be removed to make it easier
to clean the cargo bed. To separate the tail-
gate from the cargo bed, unhook the latches,
and then pull up the tailgate. (See page 4-22
for tailgate removal and installation proce-
dures.)
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10-4
10
Rim size:12 x 7.5ATFront brake:Type:
Hydraulic disc brake
Specified brake fluid: DOT 4Rear brake:Type:
Hydraulic disc brake
Specified brake fluid: DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 246 mm (9.7 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
269 mm (10.6 in)Electrical system:Ignition system:TCI
Charging system:
AC magneto
Battery:Model:U1-H11L
Voltage, capacity:
12 V, 28.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light: 12 V, 5.0/21.0 W × 2
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
Parking brake indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light: LED
Low-range indicator light:
LED
Differential gear lock indicator light: LED
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10
EPS warning light:LED
Helmet/Seat belt indicator light: 14 V, 0.85 W × 2Fuses:Main fuse:
40.0 A
Fuel injection system fuse: 10.0 A
EPS fuse:
40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: 10.0 A
Four-wheel-drive motor fuse:
10.0 A
Radiator fan motor fuse: 25.0 A
EBU33220For Europe only
The figures quoted are emission levels and
are not necessarily safe working levels. Whilst
there is a correlation between the emission
and exposure levels, this cannot be used reli-
ably to determine whether or not further pre-
cautions are required. Factors that influence
the actual level of exposure of work-force in-
clude the characteristics of the work room,
the other sources of noise, etc. i.e. the num-
ber of machines and other adjacent process-
es, and the length of time for which an
operator is exposed to the noise. Also the
permissible exposure level can vary from
country. This information, however, will en-
able the user of the machine to make a better
evaluation of the hazard and risk.
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12
INDEX
AAccelerator pedal ......................................................... 4-12
Accelerator pedal, Pre-operation check ........................ 5-7
Air filter case/air duct check hose, cleaning ................ 8-38
Air filter element, cleaning ........................................... 8-34
Auxiliary DC jack .......................................................... 4-34
Axle boots .................................................................... 8-31BBasic guide for safe use ................................................ 7-1
Battery, Periodic maintenance .................................... 8-50
Bead lock, checking and tightening ............................ 8-48
Brake fluid level, checking ........................................... 8-42
Brake fluid, replacing ................................................... 8-43
Brake light switch, adjusting ........................................ 8-44
Brake pedal .................................................................. 4-12
Brake pedal and accelerator pedal, lubrication ........... 8-45
Brake pedal, checking ................................................. 8-43
Brakes, Periodic maintenance ..................................... 8-41
Brakes, Pre-operation check ......................................... 5-3CCable, inspecting and lubrication ................................ 8-45
Cargo bed .................................................................... 4-22
Cleaning ......................................................................... 9-1
Control cables, Pre-operation check ............................. 5-8
Coolant, Periodic maintenance ................................... 8-25
Coolant, Pre-operation check ........................................ 5-6
Coolant temperature warning light ................................ 4-4
Cup holders ................................................................. 4-21
DDifferential gear oil, Periodic maintenance .................. 8-22
Differential gear oil, Pre-operation check ...................... 5-6
Doors ........................................................................... 4-15
Driver seat position ...................................................... 4-16
Drive select lever ......................................................... 4-14
Drive select lever operation and reverse driving ............ 6-3EEngine break-in .............................................................. 6-1
Engine oil and oil filter cartridge, Periodic maintenance .............................................................. 8-14
Engine oil, Pre-operation check .................................... 5-5
Engine trouble warning light .......................................... 4-4
EPS warning light .......................................................... 4-5FFinal gear oil, Periodic maintenance ............................ 8-20
Final gear oil, Pre-operation check ................................ 5-6
Fittings and fasteners, Pre-operation check ................. 5-8
Front and rear brake pads, checking .......................... 8-41
Fuel, Pre-operation check ............................................. 5-3
Fuel tank cap ............................................................... 4-14
Fuse, replacing ............................................................ 8-54GGlove compartment ..................................................... 4-17HHeadlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-57
Helmet indicator light ..................................................... 4-5
High-range indicator light .............................................. 4-2
Hood ............................................................................ 8-10
Horn switch .................................................................. 4-12
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IIdentification number records ...................................... 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches, Pre-operation check ........................................................................... 5-8JJump-starting ............................................................... 8-53LLabel locations ............................................................... 1-1
Light switch .................................................................. 4-10
Loading ..........................................................................6-7
Low-range indicator light ............................................... 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................8-6
Maintenance chart, emission control system ................ 8-4
Model label ................................................................... 11-1
Multi-function meter unit ................................................ 4-6NNeutral indicator light .....................................................4-3OOn-Command drive knob ............................................ 4-11
On-Command drive knob, operation ............................. 6-5
On-Command four-wheel-drive /differential gear lock
indicator ....................................................................... 4-3
Owner’s manual and tool kit .......................................... 8-2PPanels .......................................................................... 8-11
Parking ........................................................................... 6-7
Parking brake ............................................................... 8-44
Parking brake indicator light .......................................... 4-3 Parking brake lever ...................................................... 4-13
Passenger handhold, Pre-operation check ................... 5-7
RRear knuckle upper and lower pivot, lubrication ......... 8-46
Reverse indicator light ................................................... 4-3SSafety information .......................................................... 2-1
Seat belt indicator light .................................................. 4-5
Seat belts ..................................................................... 4-17
Seat belts, Pre-operation check .................................... 5-7
Seats ............................................................................ 4-15
Shock absorber assemblies, adjusting the front ......... 4-23
Shock absorber assemblies, adjusting the rear ........... 4-28
Spark arrester, cleaning ............................................... 8-40
Spark plug, inspecting ................................................. 8-32
Specifications .............................................................. 10-1
Stabilizer bushes, checking ......................................... 8-46
Starting the engine ......................................................... 6-2
Steering, Pre-operation check ....................................... 5-7
Steering shaft, lubrication ............................................ 8-47
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18TTail/brake light bulb, replacing ..................................... 8-60
Tire, replacing .............................................................. 8-48
Tires, Pre-operation check ............................................. 5-8
Trailer hitch bracket and receiver ................................ 4-33
Troubleshooting ........................................................... 8-60
Troubleshooting charts ................................................ 8-62VValve clearance ............................................................ 8-41
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