check engine YAMAHA XJ600S 2000 User Guide

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6-13
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU00637
Valve clearance adjustment
The correct valve clearance changes
with use, resulting in improper fuel/air
supply or engine noise. To prevent this,
the valve clearance must be adjusted
regularly. This adjustment however,
should be left to a professional
Yamaha service technician.
EAU00647
Tires
To ensure maximum performance,
long service, and safe operation, note
the following:
Tire air pressure
Always check and adjust the tire pres-
sure before operating the motorcycle.
EW000082
Tire inflation pressure should be
checked and adjusted when the
temperature of the tire equals the
ambient air temperature. Tire infla-
tion pressure must be adjusted ac-
cording to total weight of cargo,
rider, passenger, and accessories
(fairing, saddlebags, etc. if approved
for this model), and vehicle speed.
Maximum load* XJ600S: 184 kg
XJ600N: 187 kg
Cold tire pressure Front Rear
Up to 90 kg*200 kPa
(2.00 kg/cm
2,
2.00 bar)225 kPa
(2.25 kg/cm2,
2.25 bar)
90 kg load ~
Maximum load*200 kPa
(2.00 kg/cm
2,
2.00 bar)250 kPa
(2.50 kg/cm2,
2.50 bar)
High speed riding200 kPa
(2.00 kg/cm
2,
2.00 bar)250 kPa
(2.50 kg/cm2,
2.50 bar)
* Load is the total weight of cargo, rider, passenger
and accessories.

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6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU02985
Brake and clutch lever
lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Engine oil
EAU02965
Center and sidestand
lubrication
Lubricate the pivoting and mating
joints.
Check to see that the center and side-
stand move up and down smoothly.
EW000114
If the center and/or sidestand does
not move smoothly, consult a
Yamaha dealer.Recommended lubricant:
Engine oil
EAU00790
Rear suspension lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Molybdenum disulfide grease

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6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU02939
Front fork inspection
Visual checkEW000115
Securely support the motorcycle so
there is no danger of it falling over.
Check for scratches or damage on the
inner tube and excessive oil leakage
from the front fork.
Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front brake.
3. Push down hard on the handle-
bars several times and check if the
fork rebounds smoothly.
EC000098
CAUTION:
If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU00794
Steering inspection
Periodically inspect the condition of the
steering. Worn out or loose steering
bearings may be dangerous. Place a
stand under the engine to raise the
front wheel off the ground. Hold the
lower end of the front forks and try to
move them forward and backward. If
any free play can be felt, ask a Yamaha
dealer to inspect and adjust the steer-
ing. Inspection is easier if the front
wheel is removed.
EW000115
Securely support the motorcycle so
there is no danger of it falling over.

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6-35
PERIODIC MAINTENANCE AND MINOR REPAIR
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Troubleshooting chart
EW000125
Never check the fuel system while smoking or in the vicinity of an open flame.
Check if there is fuel
in the fuel tank.
1. FuelEnough fuel.
No fuel.Go to compression check.
Supply fuel.
Use the electric starter.
2. CompressionThere is compression.
No compression.Go to ignition check.
Ask a Yamaha dealer to
inspect.
Remove spark
plugs and
check electrodes.
3. IgnitionWet.
Dry.Wipe clean with dry cloth and correct
spark gap or replace spark plugs.
Ask a Yamaha dealer to inspect.
Engine doesnÕt start, go to battery
check.
Open throttle half-way and start
the engine.
Use the electric starter.
4. BatteryEngine turns over
quickly.
Engine turns over
slowly.Battery good.
Check connections or
recharge.
Engine doesnÕt start, ask a Yamaha
dealer to inspect.
Engine doesnÕt start, go to compression check.

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7-5
MOTORCYCLE CARE AND STORAGE
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c. Install the spark plug caps onto the
spark plugs and place the spark
plugs on the cylinder head so that
the electrodes are grounded. (This
will limit sparking during the next
step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, install the spark
plugs and then the spark plug
caps.
EWA00003
When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking.
6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.7. Check and, if necessary, correct
the tire air pressure, then raise the
motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover up the muffler outlets with
plastic bags to prevent moisture
from entering.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery in
an excessively cold or warm place
(less than 0ûC or more than 30ûC).
For more information, see ÒBattery
storageÓ in the chapter ÒPERIOD-
IC MAINTENANCE AND MINOR
REPAIRSÓ.
NOTE:
Make any necessary repairs before
storing the motorcycle.

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INDEX
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A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-23
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-20
Brake light switch adjustment ...............6-17
C
Cable inspection and lubrication ..........6-22
Carburetor adjustment ..........................6-11
Care ........................................................7-1
Center and sidestand lubrication ..........6-23
Checking the front and rear brake
pads ...................................................6-18
Clutch lever ............................................3-9
Clutch lever free play adjustment .........6-15
Controls/Instruments (XJ600N) ..............2-6
Controls/Instruments (XJ600S) ..............2-3
D
Dimmer switch ........................................3-7
Drive chain lubrication ..........................6-21
Drive chain slack adjustment ................6-21
Drive chain slack check ........................6-20
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-9
F
Front brake lever ................................. 3-10
Front fork inspection ............................ 6-24
Front wheel installation ........................ 6-31
Front wheel removal ............................ 6-31
Fuel ...................................................... 3-12
Fuel cock ............................................. 3-13
Fuel tank breather hose
(for Germany only) ............................ 3-12
Fuel tank cap ....................................... 3-11
Fuse replacement ................................ 6-26
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-7
Dimmer switch ................................. 3-7
Engine stop switch ........................... 3-9
Hazard switch .................................. 3-8
Horn switch ...................................... 3-8
Lights switch .................................... 3-9
Pass switch ...................................... 3-7
Start switch ...................................... 3-9
Turn signal switch ............................ 3-8
Hazard switch ........................................ 3-8
Headlight bulb replacement
(for XJ600N) ...................................... 6-29
Headlight bulb replacement
(for XJ600S) ...................................... 6-27
Helmet holders ..................................... 3-15
High beam indicator light ....................... 3-3
Horn switch ............................................ 3-8
I
Identification number records ................ 9-1
Idle speed adjustment .......................... 6-12
Indicator lights ........................................ 3-3
High beam indicator light .................. 3-3
Neutral indicator light ....................... 3-3
Oil level indicator light ...................... 3-3
Turn indicator lights .......................... 3-3
Inspecting the brake fluid level ............ 6-19
K
Key identification number
(for XJ600N) ........................................ 9-1
Key identification number
(for XJ600S) ........................................ 9-1
L
Left view (XJ600N) ................................ 2-4
Left view (XJ600S) ................................. 2-1
Lights switch .......................................... 3-9
Luggage strap holders ......................... 3-16
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-3

R
INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/EEIX.frame
O
Oil level indicator circuit check .............. 3-5
Oil level indicator light ............................ 3-3
P
Panel A .................................................. 6-5
Panel removal and installation ............... 6-5
Parking .................................................. 5-6
Pass switch ............................................ 3-7
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................. 3-11
Rear brake pedal height adjustment .... 6-17
Rear shock absorber adjustment ......... 3-15
Rear suspension lubrication ................ 6-23
Rear wheel installation ........................ 6-34
Rear wheel removal ............................. 6-33
Recommended shift points
(for Switzerland only) .......................... 5-5
Right view (XJ600N) .............................. 2-5
Right view (XJ600S) .............................. 2-2
S
Seat ..................................................... 3-14
Shift pedal ............................................ 3-10
Shifting ................................................... 5-4
Sidestand ............................................. 3-17
Sidestand/clutch switch operation
check ................................................. 3-17
Spark plug inspection ............................ 6-6
Specifications ......................................... 8-1
Speedometer (for XJ600N) .................... 3-6
Speedometer (for XJ600S) .................... 3-6
Start switch ............................................ 3-9
Starter (choke) Ò Ó ............................ 3-14
Starting a warm engine .......................... 5-4
Starting the engine ................................. 5-1
Steering inspection .............................. 6-24
Steering lock (for XJ600N) ..................... 3-3
Storage ................................................... 7-4
Storage compartment .......................... 3-15
T
Tachometer ............................................ 3-7
Throttle cable and grip lubrication ........ 6-22
Throttle cable free play inspection ....... 6-12
Tips for reducing fuel consumption ........ 5-5
Tires ..................................................... 6-13
Tool kit ................................................... 6-1
Troubleshooting ................................... 6-34
Troubleshooting chart .......................... 6-35
Turn indicator lights ............................... 3-3
Turn signal switch .................................. 3-8
V
Valve clearance adjustment ................. 6-13
Vehicle identification number ................. 9-2
W
Wheel bearings .................................... 6-25
Wheels ................................................. 6-15