engine overheat YAMAHA XL 1200 2001 Owners Manual

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2
EJU00326
FEATURES AND
FUNCTIONS
Location of main components............... 2-1
Operation of controls and other
functions.................................................... 2-5
Rear seat................................................. 2-5
Front seat ................................................ 2-6
Hood ........................................................ 2-7
Fuel tank filler cap ................................... 2-8
Oil tank filler cap...................................... 2-8
Fuel cock knob........................................ 2-9
Engine stop switch ................................ 2-10
Engine shut-off switch........................... 2-10
Choke knob ........................................... 2-10
Throttle lever ......................................... 2-11
Start switch............................................ 2-11
Cooling water pilot outlet ...................... 2-12
Steering system .................................... 2-12
Tilt lever ................................................. 2-13
Shift lever .............................................. 2-14
Quick Shift Trim System (QSTS)
selector .................................................. 2-15
Engine overheat warning system ......... 2-17
Handgrip................................................ 2-19
Multifunction meter................................ 2-20
PADLOC (Programmable digital locking
ignition) .................................................. 2-21
Tachometer ........................................... 2-23
Speedometer ........................................ 2-24
Fuel meter ............................................. 2-24
Engine oil meter .................................... 2-25
Clock ..................................................... 2-25
Hour meter ............................................ 2-26
Trip timer ............................................... 2-26
Tripmeter ............................................... 2-27
Fuel warning indicator........................... 2-27
Oil warning indicator ............................. 2-28
Engine overheat warning indicator....... 2-28
Battery warning indicator ...................... 2-29
Storage compartments ......................... 2-30

2-17
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EJU00366
Engine overheat warning
system
The model has an overheat warning
device. If the engine starts to overheat, the
warning light, indicator and “W.TEMP” on
the meter begin to blink and the buzzer
sounds intermittently. If this happens,
reduce the engine speed and return to
beach at low speed. If there is no water dis-
charge at the cooling water pilot outlet while
the engine is running, check the jet intake
and impeller for clogging.
WARNING
Before attempting to remove weeds or
debris from the intake grate or impeller,
shut the engine off and remove the clip
from the engine shut-off switch. Severe
injury or death could result from coming
in contact with the rotating parts of the
jet pump.
CAUTION:
●Return to shore at low speed if the
overheat warning indicator and buzzer
are on, and the display shows
“W.TEMP.” If you ignore these signals,
the engine will stop running and can-
not be restarted until the exhaust sys-
tem cools.
●Have your watercraft inspected and
serviced by a Yamaha dealer if the
engine stopped due to overheating.

2-18
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If the initial overheat warning is ignored,
engine and exhaust system heat can
increase, particularly if the watercraft contin-
ues to be operated at higher speed. If so,
the warning indicators and buzzer will
change from intermittent to constantly on
and the overheat system will stop ignition to
the engine to reduce the risk of severe over-
heating. The engine cannot be restarted
until it cools down, so it may be necessary to
have the watercraft towed back to the
beach. Refer to “Towing the watercraft” on
page 5-7.
NOTE:
●The buzzer stops sounding if any button
on the meter is pressed.
●Ask a Yamaha dealer to inspect the
watercraft if there is no apparent reason
for overheating.

2-20
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EJU00698b
Multifunction meter
This meter contains following functions for
help and convenience in operating the
watercraft.
1
“MODE” button
2
“SET” button
3
“CODE” setting buttons
4
Tachometer
5
Speedometer
6
Fuel meter
7
Engine oil meter
8
Display for Clock, Hour meter, Trip meter and
Trip timer
9
Warning light
0
Display for PADLOC and direction of warning
indicator
A
Battery warning indicator
B
Engine overheat warning indicator
C
Fuel warning indicator
D
Oil warning indicator
CAUTION:
●Do not run the engine at full throttle or
more than 15 seconds to check the
meter for operation on land. The
engine could overheat.
●Use the specified resistor-type spark
plugs and caps, otherwise the meter
may function erratically.
NOTE:
The demonstration mode display starts
showing after the engine starts. Then all dis-
plays light up and the buzzer sounds twice.
The meter will operate normally after a few
seconds. The current display will continue to
operate for 30 seconds after the engine
stops.

2-28
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EJU00717a
Oil warning indicator
If the oil remaining in the tank drops to
about 1.4 L (0.37 US gal, 0.31 Imp gal) or
the oil filter is clogged, the lowest oil level
segment, the oil warning indicator, “OIL” and
the warning light begin to blink. The buzzer
also starts sounding intermittently.
If the oil warning indicator begins to blink,
refill with engine oil as soon as possible.
NOTE:
If the warning indicator blinks with adequate
oil in the tank, check the oil filter for clog-
ging.
EJU00718a
Engine overheat warning
indicator
If the engine starts to overheat, the engine
overheat warning indicator, “W.TEMP” and
the warning light begin to blink. The buzzer
also starts sounding intermittently.
If the engine continues to be operated at
higher speed after the warning system indi-
cators have come on intermittently, the warn-
ing indicator, “W.TEMP” and the warning
light will change to being on continuously.
Also, the engine will stop and the buzzer will
sound continuously. Refer to “Engine over-
heat warning system” on page 2-17.
NOTE:
When the warnings overlap each other, their
priority is as follows.
1. Final overheat
2. Initial overheat
3. Oil
4. Fuel
5. Battery

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EJU00451a
Jet unit
Carefully check the jet intake for weeds,
debris, or anything else that might restrict
the intake of water. If the intake is clogged,
cavitation could occur, reducing jet thrust,
and possibly damaging the jet pump.
In some cases, the engine may overheat
because of lack of cooling water, and dam-
age to the engine could result. Engine cool-
ing water is fed to the engine by the jet
pump. (See page 5-4 for jet intake cleaning
procedures.)
WARNING
●Keep away from intake grate while
engine is on. Items such as long hair,
loose clothing, or PFD straps can
become entangled in moving parts
resulting in severe injury or drowning.
●Stop the engine and remove the clip
from the engine shut-off switch before
removing any debris or weeds, which
may have collected around the jet
intake.
EJU00004n
Engine shut-off cord (lanyard)
Check that the engine shut-off cord is not
frayed or broken. If the cord is damaged,
replace it; never try to repair it or tie it
together.

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CAUTION:
Be sure to remove the clip from the
engine shut-off switch, otherwise the
engine will overheat and engine damage
may occur.
1. Shut the engine off by removing the clip
from the engine shut-off switch.
2. Swim to the rear of the watercraft. Pull
the watercraft over with left hand on ride
plate while pushing down on the gun-
wale with your right hand/foot.
NOTE:
If the port side of the capsized watercraft is
tilting upward, first tilt the watercraft so the
port side is down by using your weight to
press down on the rub rail.
CAUTION:
Do not turn the watercraft over counter-
clockwise, otherwise water may leak into
the carburetor and engine and cause
damage.
3. Start the engine, and then head for
shore to inspect the engine for water
damage.
CAUTION:
If the watercraft has been capsized for
5 minutes or more, air may have entered
the oil injection system. Leave the engine
off, or operate only at trolling speed, for
10 minutes after the watercraft has been
turned right-side up. This will allow any
air to bleed off.

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EJU00691a
Post-operation checks
Always perform the following post-opera-
tion checks after operating the watercraft.
1. Remove the watercraft from the water.
2. Wash down the hull, handlebars, and jet
unit with fresh water.
3. Remove the seat and check the engine
compartment for water. To drain excess
water, remove the stern drain plugs, then
raise the bow of the watercraft enough to
allow water in the bilge to drain out.
NOTE:
This watercraft is equipped with an auto-
matic bilge-draining system that removes
water from the engine compartment while
you are underway. However, some residual
water will remain.
4. Put the watercraft in a horizontal posi-
tion.
5. Flush the cooling system to prevent it
from clogging with salt, sand, or dirt.
(See page 4-1 for flushing the cooling
system procedures.)
6. Drain residual water from the exhaust
system by alternately squeezing and
releasing the throttle lever for 10 to
15 seconds while the engine is running.
CAUTION:
Do not attempt to run the engine at full
throttle or for more than 15 seconds
while the watercraft is out of the water,
otherwise the engine may overheat or
seize.

4-1
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EJU00516a
Storage
WARNING
Always place the fuel cock knob in the
“OFF” position when storing the water-
craft, otherwise fuel could leak out into
the engine or engine compartment,
which would create a fire hazard.
Storage for prolonged periods of time,
such as winter storage, requires preventa-
tive maintenance to ensure against deterio-
ration. It is advisable to have the watercraft
serviced by a Yamaha dealer prior to stor-
age. However, the following procedures can
be performed by the owner.
EJU00913a
Flushing the cooling system
Flushing the cooling system is essential
to prevent the cooling system from being
clogged with salt, sand, or dirt.
CAUTION:
●Do not supply water to the cooling
water passages when the engine is not
running. The water could flow back
through the muffler into the crankcase
causing severe engine damage.
●Do not run the engine for more
15 seconds without supplying water,
otherwise the engine may overheat.

5-4
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EJU00597
Emergency procedures
EJU00598
Cleaning the jet intake and
impeller
If weeds or debris get caught in the intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine
speed rises. If this condition is allowed to
continue, the engine will overheat and may
seize. If there is any sign that the jet intake
or impeller is clogged with weeds or debris,
beach the watercraft and check the intake
and impeller. Always stop the engine before
beaching the watercraft.
WARNING
Before attempting to remove weeds or
debris from the jet intake or impeller
areas, shut the engine off and remove
the clip from the engine shut-off switch.
Severe injury or death could result from
contact with the rotating parts of the jet
pump.
1. Turn the watercraft on its side as shown.
CAUTION:
●Place a suitable clean cloth or carpet-
ing underneath the watercraft to pro-
tect it from abrasions and scratches.
●Always turn the watercraft over onto
its port (left) side.
●When turning the watercraft on its
side, support the bow so the handle-
bars cannot be bent or damaged.