coolant YAMAHA XSR 700 2016 Owners Manual

Page 6 of 100

Table of contentsSafety information............................ 1-1
Description....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Instrument and control functions... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning
lights............................................ 3-4
Multi-function meter unit ................ 3-6
Handlebar switches ...................... 3-12
Clutch lever .................................. 3-13
Shift pedal .................................... 3-14
Brake lever.................................... 3-14
Brake pedal .................................. 3-14
ABS .............................................. 3-15
Fuel tank cap ................................ 3-16
Fuel ............................................... 3-16
Fuel tank breather hose and
overflow hose ............................ 3-18
Catalytic converter ....................... 3-18
Seat .............................................. 3-19
Helmet holding cable.................... 3-19
Adjusting the shock absorber
assembly ................................... 3-21
Sidestand ..................................... 3-22
Ignition circuit cut-off system ....... 3-22
Auxiliary DC connector ................. 3-24For your safety – pre-operation
checks............................................... 4-1
Operation and important riding
points................................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
Periodic maintenance and
adjustment........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Checking the spark plugs ............... 6-8
Canister ........................................... 6-9
Engine oil and oil filter cartridge...... 6-9
Coolant.......................................... 6-12
Replacing the air filter element
and cleaning the check hose..... 6-15
Checking the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-16
Tires .............................................. 6-16
Cast wheels................................... 6-18Adjusting the clutch lever free
play ............................................ 6-19
Checking the brake lever free
play ............................................ 6-19
Brake light switches ..................... 6-20
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack........................... 6-23
Cleaning and lubricating the drive
chain.......................................... 6-24
Checking and lubricating the
cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the
brake and shift pedals............... 6-26
Checking and lubricating the
brake and clutch levers ............. 6-26
Checking and lubricating the
sidestand................................... 6-27
Lubricating the rear suspension ... 6-27
Lubricating the swingarm
pivots......................................... 6-28
Checking the front fork ................. 6-28
Checking the steering................... 6-29
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29
Replacing the fuses ...................... 6-31
Replacing the headlight bulb ........ 6-33UB34E0E0.book Page 1 Friday, July 10, 2015 10:31 AM

Page 13 of 100

Description
2-1
2
EAU10411
Left view
2
1
3
4
6
5
9
8
7
1. Canister (page 6-9)
2. Seat lock (page 3-19)
3. Owner’s tool kit (page 6-2)
4. Shift pedal (page 3-14)
5. Engine oil filler cap (page 6-9)
6. Engine oil drain bolt (page 6-9)
7. Engine oil level check window (page 6-9)
8. Engine oil filter cartridge (page 6-9)9. Coolant reservoir (page 6-12)
UB34E0E0.book Page 1 Friday, July 10, 2015 10:31 AM

Page 14 of 100

Description
2-2
2
EAU10421
Right view
4
6
5 3
1,2
8
7
9
10 
1. Main fuse (page 6-31)
2. Fuse box (page 6-31)
3. Battery (page 6-29)
4. Shock absorber assembly spring preload adjusting ring (page 3-21)
5. Fuel tank cap (page 3-16)
6. Headlight (page 6-33)
7. Coolant drain bolt (page 6-13)
8. Brake pedal (page 3-14)9. Rear brake light switch (page 6-20)
10.Rear brake fluid reservoir (page 6-21)UB34E0E0.book Page 2 Friday, July 10, 2015 10:31 AM

Page 19 of 100

Instrument and control functions
3-4
3
EAU49398
Indicator lights and warning
lights
EAU11032
Turn signal indicator lights “ ”
and“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU59962
Oil pressure warning light “ ”
This warning light comes on if the en-
gine oil pressure is low.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on again after going off briefly,
and then remain on until the engine is
started.
If the warning light does not come on
initially when the key is turned to “ON”,
have a Yamaha dealer check the elec-
trical circuit.NOTICE
ECA21210
If the warning light comes on when
the engine is running, stop the en-
gine immediately and check oil level.If the oil level is below the minimum
level, add sufficient oil of the recom-
mended t y p e t o r a i s e i t u p t o t h e c o r -
rect level. If the oil pressure warning
light remains on even if the oil level
is correct, immediately turn the en-
gine off and have a Yamaha dealer
check the vehicle.
TIPIf the warning light does not go off after
starting the engine, check the engine
oil level and add oil if necessary. (See
page 6-9.)
If the warning light remains on after
adding engine oil, have a Yamaha
dealer check the vehicle.
EAU11447
Coolant temperature warning
light “ ”
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
1. Anti-lock Brake System (ABS) warning light
2. Engine trouble warning light “ ”
3. Coolant temperature warning light “ ”
4. Oil pressure warning light “ ”
5. Left turn signal indicator light “ ”
6. Neutral indicator light “ ”
7. High beam indicator light “ ”
8. Right turn signal indicator light “ ”
9. Immobilizer system indicator light “ ”ZAUM1327
1234567
8
9
UB34E0E0.book Page 4 Friday, July 10, 2015 10:31 AM

Page 20 of 100

Instrument and control functions
3-5
3The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
NOTICE
ECA10022
Do not continue to operate the en-
gine if it is overheating.TIPFor radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according to
the coolant temperature in the ra-
diator.
If the engine overheats, see page
6-40 for further instructions.
EAU11486
Engine trouble warning light “ ”
This warning light comes on if a prob-
lem is detected in the electrical circuit
monitoring the engine. If this occurs,
have a Yamaha dealer check the vehi-
cle.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
EAU69890
ABS warning light “ ”
In normal operation, the ABS warning
light comes on when the key is turned
to “ON”, and goes off after traveling at
a speed of 10 km/h (6 mi/h) or higher.
If the ABS warning light:
does not come on when the key is
turned to “ON”
comes on or flashes while ridingdoes not go off after traveling at a
speed of 10 km/h (6 mi/h) or high-
er
The ABS may not work correctly. If any
of the above occurs, have a Yamaha
dealer check the system as soon as
possible. (See page 3-15 for an expla-
nation of the ABS.)
WARNING
EWA16041
If the ABS warning light does not go
off after traveling at a speed of 10
km/h (6 mi/h) or higher, or if the
warning light comes on or flashes
while riding, the brake system re-
verts to conventional braking. If ei-
ther of the above occurs, or if the
warning light does not come on at
all, use extra caution to avoid possi-
ble wheel lock during emergency
braking. Have a Yamaha dealer
check the brake system and electri-
cal circuits as soon as possible.
ABS
UB34E0E0.book Page 5 Friday, July 10, 2015 10:31 AM

Page 23 of 100

Instrument and control functions
3-8
3 and “ ” will flash repeatedly. If this oc-
curs, have a Yamaha dealer check the
vehicle.
Eco indicator
This indicator comes on when the vehi-
cle is being operated in an environ-
mentally friendly, fuel-efficient manner.
The indicator goes off when the vehicle
is stopped.TIPConsider the following tips to reduce
fuel consumption:
Avoid high engine speeds during
acceleration.
Travel at a constant speed.Select the transmission gear that
is appropriate for the vehicle
speed.
Transmission gear display
This display shows the selected gear.
The neutral position is indicated by “–”
and by the neutral indicator light.Multi-function display
The multi-function display is equipped
with the following:
an odometer
two tripmeters
a fuel reserve tripmeter
an instantaneous fuel consump-
tion display
an average fuel consumption dis-
play
a coolant temperature display
an air temperature display
a clock
a brightness control mode
The odometer shows the total distance
the vehicle has traveled.
1. Eco indicator “ECO”ZAUM1332
1
1. Neutral indicator light

Page 24 of 100

Instrument and control functions
3-9
3The tripmeters show the distance trav-
eled since they were last reset.
TIP
The odometer will lock at 999999
and cannot be reset.
 The tripmeter will reset to 0 and
continue counting after 9999.9 is
reached.Push the bottom set button to switch
the display between odometer “ODO”,
tripmeters “TRIP 1” and “TRIP 2”, in-
stantaneous fuel consumption “km/L”
or “L/100 km”, average fuel consump-
tion “AVE_ _._ km/L” or “AVE_ _._
L/100 km”, coolant temperature “_ _
°C”, ambient temperature “Air_ _ °C”,
and clock “_ _:_ _” in the following or-
der:
ODO → TRIP 1 → TRIP 2 → km/L or
L/100 km → AVE_ _._ km/L or AVE_ _._
L/100 km → _ _ °C → Air_ _ °C →
Clock _ _ :_ _ → ODO
For the UK:
Push the bottom set button to switch
the display between odometer “ODO”,
tripmeters “TRIP 1” and “TRIP 2”, in- stantaneous fuel consumption “km/L”,
“L/100 km” or “MPG”, average fuel
consumption “AVE_ _._ km/L”, “AVE_
_._ L/100 km” or “AVE_ _._ MPG”,
coolant temperature “_ _ °C”, and am-
bient temperature, and “Air_ _ °C”, and
clock “_ _:_ _” in the following order:
ODO
→ TRIP 1 → TRIP 2 → km/L,
L/100 km or MPG → AVE_ _._ km/L,
AVE_ _._ L/100 km or AVE_ _._ MPG →
_ _ °C → Air_ _ °C → Clock _ _ :_ _ →
ODO
TIP Push the top set button to switch
the display in the reverse order.
 The fuel reserve tripmeter and er-
ror code displays come on auto-
matically, while the brightness
control mode is accessed sepa-
rately.If the lower segment and frame of the
fuel meter start flashing, the display
automatically changes to fuel reserve
tripmeter “TRIP F” and starts counting
the distance traveled from that point. In
this case, push the bottom set button to switch the display between the vari-
ous tripmeter, odometer, and fuel con-
sumption modes in the following order:
TRIP F
→ km/L or L/100 km → AVE_
_._ km/L or AVE_ _._ L/100 km → _ _
°C → Air_ _ °C → Clock _ _ :_ _ → ODO
→ TRIP 1 → TRIP 2 → TRIP F
For the UK :
TRIP F → km/L, L/100 km or MPG →
AVE_ _._ km/L, AVE_ _._ L/100 km or
AVE_ _._ MPG → _ _ °C → Air_ _ °C →
Clock _ _ :_ _ → ODO → TRIP 1 →
TRIP 2 → TRIP F
To reset a tripmeter, select it by push-
ing the bottom set button, and then
push the top set button for one sec-
ond.
If you do not reset the fuel reserve trip-
meter manually, after refueling and
traveling 5km (3mi) it resets automati-
cally and disappears from the display.
UB34E0E0.book Page 9 Monday, July 27, 2015 11:18 AM

Page 25 of 100

Instrument and control functions
3-10
3 Instantaneous fuel consumption
The instantaneous fuel consumption
display can be set to either “km/L” or
“L/100 km”; or for the UK, “MPG” or
“km/L” or “L/100 km”.
“km/L”: The distance that can be
traveled on 1.0 L of fuel under cur-
rent riding conditions.
“L/100 km”: The amount of fuel
necessary to travel 100 km under
current riding.
“MPG” : The distance that can be
traveled on 1.0 Imp.gal of fuel un-
der current riding conditions.
To switch the instantaneous fuel con-
sumption display settings, push the
bottom set button for two second.
TIPIf traveling at speeds under 20 km/h
Average fuel consumption
This display shows the average fuel
consumption since it was last reset.
The average fuel consumption display
can be set to either “AVE_ _._ km/L”,
“AVE_ _._ L/100 km” or “AVE_ _._
MPG” (for the UK).
“AVE_ _._ km/L”: The average dis-
tance that can be traveled on 1.0 L
of fuel.
“AVE_ _._ L/100 km”: The average
amount of fuel necessary to travel
100 km.“AVE_ _._ MPG” : The average
distance that can be traveled on
1.0 Imp.gal of fuel.
To switch the average fuel consump-
tion display settings, push the bottom
set button for two seconds.
To reset the average fuel consumption,
push the top set button for one sec-
ond.
TIPAfter resetting the average fuel con-

the vehicle has traveled 1 km (0.6 mi).Coolant temperature
1. Instantaneous fuel consumption displayZAUM1335
1
1. Average fuel consumption displayZAUM1336
1
1. Coolant temperature displayZAUM1337
1
UB34E0E0.book Page 10 Friday, July 10, 2015 10:31 AM

Page 26 of 100

Instrument and control functions
3-11
3This display shows the coolant tem-
perature from 40 °C to 116 °C in 1 °C
increments.
If the message “HI” flashes, stop the
vehicle, then stop the engine and let
the it cool. (See page 6-40.)
TIPWhen the coolant temperature is
below 40 °C, “Lo” will be dis-
played.
The coolant temperature varies
with changes in the weather and
engine load.Air temperatureThis display shows the air temperature
from –9 °C to 99 °C in 1 °C increments.
The temperature displayed may vary
from the actual ambient temperature.
TIPWhen the air temperature is below
–9 °C, “Lo” will be displayed.
The accuracy of the temperature
reading may be affected when rid-
ing slowly (under 20 km/h [12.5
mi/h]) or when stopped at traffic
signals, railroad crossings, etc.ClockThe clock displays time in 12-hour for-
mat. Even when the key is not in the
“ON” position, the clock can be viewed
for 10 seconds by pushing the bottom
set button.
To set the clock
1. Turn the key to “ON”.
2. Push the bottom set button and
top set button together for two
seconds and the hour digits will
start flashing.
3. Push the top set button to set the
hours.
4. Push the bottom set button and
the minute digits will start flashing.
5. Push the top set button to set the
minutes.
6. Push the bottom set button to
confirm settings and start the
clock.TIPWhen setting the hours and min-
utes, push the top set button brief-
ly to increase the increment value
one by one, or push and hold the
button to increase the increment
value continuously.
1. Air temperature displayZAUM1338
1
1. ClockZAUM1339
1
UB34E0E0.book Page 11 Friday, July 10, 2015 10:31 AM

Page 40 of 100

For your safety – pre-operation checks
4-1
4
EAU15599
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections.3-16, 3-18
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-9
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-20, 6-21
UB34E0E0.book Page 1 Friday, July 10, 2015 10:31 AM

Page:   1-10 11-20 next >