engine coolant YAMAHA XT1200Z 2010 User Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
20*Rear suspension re-
lay arm and con-
necting arm
pivoting points 
Check operation. √√√√
21 Engine oil 
Change.
 Check oil level and vehicle for oil
leakage. √√√√√√
22 Engine oil filter car-
tridge 
Replace. √√√
23 *Cooling system 
Check coolant level and vehicle
for coolant leakage. √√√√√
 Change. Every 3 years
24 Final gear oil 
Check oil level and vehicle for oil
leakage. √√ √
 Change. √√√
25 *Front and rear brake
switches

Check operation. √√√√√√
26 Moving parts and
cables

Lubricate. √√√√√
27 *Throttle grip hous-
ing and cable 
Check operation and free play.
 Adjust the throttle cable free play
if necessary.
 Lubricate the throttle grip housing
and cable. √√√√√
28 *Lights, signals and
switches 
Check operation.
 Adjust headlight beam. √√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U23PE0E0.book Page 6 Wednesday, March 3, 2010 2:29 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6
5. Refill with the recommended final
gear oil to the brim of the filler hole.
6. Check the oil filler bolt gasket for damage, and replace it if neces-
sary.
7. Install the oil filler bolt and its gas- ket, and then tighten the bolt to the
specified torque.
8. Check the final gear case for oil leakage. If oil is leaking, check for
the cause.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU40154
To check the coolant level1. Place the vehicle on the center- stand.TIP

The coolant level must be checked
on a cold engine since the level
varies with engine temperature.


Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level in the cool-ant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove the
coolant reservoir cap.
Tightening torque:Final gear oil drain bolt:
23 Nm (2.3 m ·kgf, 17 ft ·lbf)
Recommended final gear oil: Yamaha genuine shaft drive gear oil
SAE 80 API GL-5 or SAE 80 API
GL-4 Hypoid gear oil
Oil quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Tightening torque: Final gear oil filler bolt:
23 Nm (2.3 m ·kgf, 17 ft ·lbf)
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1. Coolant reservoir cap
2
1
31
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
64. Add coolant or distilled water to
raise the coolant to the maximum
level mark, install the coolant res-
ervoir cap. WARNING! Remove
only the coolant reservoir cap.
Never attempt to remove the ra-
diator cap when the engine is
hot.
[EWA15161]
NOTICE: If coolant is
not available, use distilled water
or soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced. [ECA10472] EAU33031
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove the radiator cap when the engine is
hot.
[EWA10381] EAU36764
Air filter element The air filter element must be replaced
at the intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer replace the air
filter element.
Coolant reservoir capacity (up to
the maximum level mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6Engine overheating
WARNING
EWAT1040


Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.


Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U23PE0E0.book Page 38 Wednesday, March 3, 2010 2:29 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2255 mm (88.8 in)
Overall width:
980 mm (38.6 in)
Overall height: 1410 mm (55.5 in)
Seat height: 845/870 mm (33.3/34.3 in)
Wheelbase:
1540 mm (60.6 in)
Ground clearance: 205 mm (8.07 in)
Minimum turning radius: 2700 mm (106.3 in)Weight:With oil and fuel:261 kg (575 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement: Forward-inclined parallel 2-cylinder
Displacement: 1199 cm ³
Bore × stroke:
98.0 × 79.5 mm (3.86 × 3.13 in)
Compression ratio: 11.00 :1
Starting system: Electric starter
Lubrication system:
Dry sump
Engine oil:Recommended brand:YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter cartridge replacement:
3.40 L (3.59 US qt, 2.99 Imp.qt)Final gear oil:Type:Yamaha genuine shaft drive gear oil SAE 80 API GL-5 or SAE 80 API GL-4 Hypoid
gear oil
Quantity: 0.20 L (0.21 US qt, 0.18 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the
maximum level mark):0.26 L (0.27 US qt, 0.23 Imp.qt)
Radiator capacity (including all routes): 1.83 L (1.93 US qt, 1.61 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity: 23.0 L (6.08 US gal, 5.06 Imp.gal)
Fuel reserve amount: 3.9 L (1.03 US gal, 0.86 Imp.gal)Fuel injection:Throttle body:ID mark:
23P1 00Spark plug(s):Manufacturer/model: NGK/CPR8EB9
Spark plug gap:
0.8 –0.9 mm (0.031 –0.035 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:Spur gear
Primary reduction ratio: 85/58 (1.466)
–20 –10 0
1020 30 40 50 ˚C
10 30 50 70 90 110
0 130 ˚F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U23PE0E0.book Page 1 Wednesday, March 3, 2010 2:29 PM

SPECIFICATIONS
8-3
8
Spring/shock absorber type:Coil spring/gas-oil damper
Wheel travel: 190.0 mm (7.48 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTZ12S
Voltage, capacity: 12 V, 11.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 55 W × 2
Tail/brake light: LED
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 2
License plate light: 12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: LED High beam indicator light:
LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
LED
Immobilizer system indicator light: LED
Traction control system indicator/warning
light: LED
Fuses:Main fuse:
50.0 A
Headlight fuse: 20.0 A
Taillight fuse: 7.5 A
Signaling system fuse:
10.0 A
Ignition fuse: 20.0 A
Radiator fan fuse: 20.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse: 7.5 A ABS motor fuse:
30.0 A
ABS solenoid fuse: 20.0 A
Auxiliary DC jack fuse:
3.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
O/P (option) fuse:
20.0 A
U23PE0E0.book Page 3 Wednesday, March 3, 2010 2:29 PM

INDEX
AABS ...................................................... 3-20
ABS warning light ................................... 3-7
Air filter element.................................... 6-16
Anti-theft alarm (optional) ..................... 3-15
Auxiliary DC jack .................................. 3-35
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-28
Brake and clutch fluids, changing ......... 6-23
Brake and clutch levers, checking and lubricating ........................................... 6-25
Brake and shift pedals, checking and lubricating ........................................... 6-24
Brake fluid level, checking .................... 6-22
Brake lever ........................................... 3-18
Brake lever free play, checking ............ 6-20
Brake light switches .............................. 6-21
Brake pedal .......................................... 3-19CCables, checking and lubricating .......... 6-23
Care ........................................................ 7-1
Carriers ................................................. 3-31
Catalytic converter ................................ 3-25
Centerstand and sidestand, checking and lubricating .................................... 6-25
Clutch lever.................................. 3-17, 6-20
Coolant ................................................. 6-15
Coolant temperature warning light.......... 3-5
Cowlings, removing and installing .......... 6-8DDimmer switch ...................................... 3-16
D-mode (drive mode).............................. 3-1
EEngine break-in .......................................5-3
Engine idling speed, checking............... 6-17
Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-16
Engine trouble warning light .................... 3-7FFinal gear oil.......................................... 6-14
Front and rear brake pads, checking .... 6-21
Front fork, adjusting .............................. 3-28
Front fork, checking...............................6-26
Fuel ....................................................... 3-23
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-24
Fuel tank cap......................................... 3-22
Fuses, replacing .................................... 6-29HHandlebar switches ............................... 3-16
Hazard switch........................................ 3-17
Headlight bulb, replacing....................... 6-31
High beam indicator light......................... 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-33
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-8
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-33
Luggage strap holders .......................... 3-32MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic..... 6-4 Maintenance, emission control system ... 6-3
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function meter unit ......................... 3-8
NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-16RRider seat ............................................. 3-25
Rider seat height, adjusting .................. 3-26SSafety information ................................... 1-1
Shifting .................................................... 5-2
Shift pedal ............................................. 3-18
Shock absorber assembly, adjusting .... 3-30
Sidestand .............................................. 3-32
Spark plugs, checking........................... 6-10
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-16
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Swingarm pivots, lubricating ................. 6-26TTail/brake light ...................................... 6-32
Throttle cable free play, checking ......... 6-17
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-18
U23PE0E0.book Page 1 Wednesday, March 3, 2010 2:29 PM