stop start YAMAHA XTZ125 2004 Owners Manual

3-5
3-5

&'()'#*"
+
,,
"
-./
%'0
“ENGINE STOP” SWITCH
The engine stop switch is a safety device for use in an
emergency such as when the motorcycle overturns or if
trouble occurs in the throttle system. Turn the switch to
“ ” to start the engine, and turn the switch to “ ” to
stop the engine.
STARTER SWITCH “ ”
The starter motor cranks the engine when pushing the
starter switch.
CAUTION:
See starting instructions prior to starting the
engine.
Handlebar switches over right:

&'()'#*"
+
,,
"
-./
%'0
“ENGINE STOP” SWITCH
The engine stop switch is a safety device for use in an
emergency such as when the motorcycle overturns or if
trouble occurs in the throttle system. Turn the switch to
“ ” to start the engine, and turn the switch to “ ” to
stop the engine.
STARTER SWITCH “ ”
The starter motor cranks the engine when pushing the
starter switch.
CAUTION:
See starting instructions prior to starting the
engine.
Handlebar switches over right:

3-15
3-15
If improper operation is noted, consult a Yamaha
dealer or other qualified mechanic immediately.
Check the operation of the clutch switch against the
information below.
TURN MAIN SWITCH TO “ON” AND ENGINE
STOP SWITCH TO “ ”.
TRANSMISSION IS IN GEAR.
PULL IN CLUTCH LEVER AND PUSH
STARTER SWITCH.
↓ ↓↓ ↓
↓
↓ ↓↓ ↓
↓↓ ↓↓ ↓
↓
ENGINE WILL START
* Clutch switch operation check
↓ ↓↓ ↓
↓
CLUTCH SWITCH IS OK
WARNING:
* Obs.: XTZ 125E
If improper operation is noted, consult a Yamaha
dealer or other qualified mechanic immediately.
Check the operation of the clutch switch against the
information below.
TURN MAIN SWITCH TO “ON” AND ENGINE
STOP SWITCH TO “ ”.
TRANSMISSION IS IN GEAR.
PULL IN CLUTCH LEVER AND PUSH
STARTER SWITCH.
↓ ↓↓ ↓
↓
↓ ↓↓ ↓
↓↓ ↓↓ ↓
↓
ENGINE WILL START
* Clutch switch operation check
↓ ↓↓ ↓
↓
CLUTCH SWITCH IS OK
WARNING:
* Obs.: XTZ 125E

4-8
4-8Wheels
To ensure maximum performance, long service, and safe
operation, note the following:
1. Always inspect the wheels before a ride. Check for
cracks, bends, or warpage of the wheel; be sure the
spokes are tight and undamaged. If any abnormal
condition exists in a wheel, consult a Yamaha dealer or
other qualified mechanic. Do not attempt even small
repairs to the wheel. If a wheel is deformed or cracked,
it must be replaced.
2. Tires and wheels should be balanced whenever either
one is changed or replaced. Failure to have a wheel
balanced can result in poor performance, adverse
handling characteristics, and shortened tire life.
3. After installing a tire, ride conservatively to allow the
tire to seat itself on the rim properly. Failure to allow
proper seating may cause tire failure, resulting in
damage to the motorcycle and injury to the rider. Clutch ( See page 6-16 for details)
Check the free play in the clutch lever, and make sure the
lever operates properly. If the free play is incorrect, adjust
it.
Throttle grip (See page 6-14 for details)
Turn the throttle grip to see if it operates properly, and check
the free play.
Make sure the grip returns by spring force when released.
Ask a Yamaha dealer or other qualified mechanic to make
any necessary adjustments.
Fitting/Fasteners
Alway check the tightness of chassis fittings and fasteners
before a ride. Use the chart on page 6-5 to find the correct
torque.
Switches
Check the operation of the starter switch, main switch,
“Engine Stop” switch.
Wheels
To ensure maximum performance, long service, and safe
operation, note the following:
1. Always inspect the wheels before a ride. Check for
cracks, bends, or warpage of the wheel; be sure the
spokes are tight and undamaged. If any abnormal
condition exists in a wheel, consult a Yamaha dealer or
other qualified mechanic. Do not attempt even small
repairs to the wheel. If a wheel is deformed or cracked,
it must be replaced.
2. Tires and wheels should be balanced whenever either
one is changed or replaced. Failure to have a wheel
balanced can result in poor performance, adverse
handling characteristics, and shortened tire life.
3. After installing a tire, ride conservatively to allow the
tire to seat itself on the rim properly. Failure to allow
proper seating may cause tire failure, resulting in
damage to the motorcycle and injury to the rider. Clutch ( See page 6-16 for details)
Check the free play in the clutch lever, and make sure the
lever operates properly. If the free play is incorrect, adjust
it.
Throttle grip (See page 6-14 for details)
Turn the throttle grip to see if it operates properly, and check
the free play.
Make sure the grip returns by spring force when released.
Ask a Yamaha dealer or other qualified mechanic to make
any necessary adjustments.
Fitting/Fasteners
Alway check the tightness of chassis fittings and fasteners
before a ride. Use the chart on page 6-5 to find the correct
torque.
Switches
Check the operation of the starter switch, main switch,
“Engine Stop” switch.

5-2
5-2 Starting a cold engine
NOTE:
When the transmission is in neutral, the neutral indicator
light should be on. If the light does not come on, ask a
Yamaha dealer to inspect it.
XTZ 125K
1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and the engine stop switch
to “ “.
3. Shift transmission into neutral.
NOTE:
When the transmission is in neutral, the neutral indicator
light should be on. If the light does not come on, ask a
Yamaha dealer to inspect it.
4. Fully open the starter (CHOKE) and completely close
the throttle grip.
5. Start the engine by pushing the starter switch.
XTZ 125E
1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and the engine stop switch
to “ “.
3. Shift transmission into neutral.
7. After warming up the engine, turn back the starter
(CHOKE) completely.
NOTE:
The engine is warm when it responds normally to the throttle
with the starter turned off.
4. Fully open the starter (CHOKE) and completely close
the throttle grip.
5. Kick the kick start to start the engine.
6. After starting the engine, turn back the starter to an
intermediate position.
NOTE:
To obtain maximum engine life and service, do not ever
thoroughly accelerate it while the engine is cold.
Starting a cold engine
NOTE:
When the transmission is in neutral, the neutral indicator
light should be on. If the light does not come on, ask a
Yamaha dealer to inspect it.
XTZ 125K
1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and the engine stop switch
to “ “.
3. Shift transmission into neutral.
NOTE:
When the transmission is in neutral, the neutral indicator
light should be on. If the light does not come on, ask a
Yamaha dealer to inspect it.
4. Fully open the starter (CHOKE) and completely close
the throttle grip.
5. Start the engine by pushing the starter switch.
XTZ 125E
1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and the engine stop switch
to “ “.
3. Shift transmission into neutral.
7. After warming up the engine, turn back the starter
(CHOKE) completely.
NOTE:
The engine is warm when it responds normally to the throttle
with the starter turned off.
4. Fully open the starter (CHOKE) and completely close
the throttle grip.
5. Kick the kick start to start the engine.
6. After starting the engine, turn back the starter to an
intermediate position.
NOTE:
To obtain maximum engine life and service, do not ever
thoroughly accelerate it while the engine is cold.

5-4
5-4 Before going through the following steps, check the
function of the clutch switch (See page 3-15)
TURN THE MAIN SWITCH TO “ON” AND
ENGINE STOP SWITCH TO “ ”
IF TRANSMISSION IS IN NEUTRALIF TRANSMISSION IS IN GEAR
PULL IN CLUTCH LEVER
AND PUSH STARTER SWITCH; ENGINE WILL
START
PUT TRANSMISSION IN GEAR
MOTORCYCLE CAN BE RIDDENMOTORCYCLE CAN BE RIDDEN
PUSH STARTER SWITCH; ENGINE WILL
START
WARNING:
* Obs.: XTZ 125E
Before going through the following steps, check the
function of the clutch switch (See page 3-15)
TURN THE MAIN SWITCH TO “ON” AND
ENGINE STOP SWITCH TO “ ”
IF TRANSMISSION IS IN NEUTRALIF TRANSMISSION IS IN GEAR
PULL IN CLUTCH LEVER
AND PUSH STARTER SWITCH; ENGINE WILL
START
PUT TRANSMISSION IN GEAR
MOTORCYCLE CAN BE RIDDENMOTORCYCLE CAN BE RIDDEN
PUSH STARTER SWITCH; ENGINE WILL
START
WARNING:
* Obs.: XTZ 125E

5-6
5-6
CAUTION:
1. Do not coast for long periods with the engine off,
and do not tow the motorcycle a long distance. Even
with gears in neutral, the transmission is only
properly lubricated when the engine is running.
Inadequate lubrication may damage the
transmission.
2. Always use the clutch when changing gears. The
engine, transmission, and driveline are not
designed to withstand the shock of forced shifting
and can be damaged by shifting without using the
clutch.
Shifting
The transmission lets you control the amount of power you
have available at a given speed for starting, accelerating,
climbing hills, etc. The use of shift pedal is shown in the
illustration (page 3-6).
To shift into NEUTRAL, depress the shift pedal repeatedly
until it reaches the end of its travel (you will feel a stop
when you are in first gear), then raise the pedal slightly.
CAUTION:
1. Do not coast for long periods with the engine off,
and do not tow the motorcycle a long distance. Even
with gears in neutral, the transmission is only
properly lubricated when the engine is running.
Inadequate lubrication may damage the
transmission.
2. Always use the clutch when changing gears. The
engine, transmission, and driveline are not
designed to withstand the shock of forced shifting
and can be damaged by shifting without using the
clutch.
Shifting
The transmission lets you control the amount of power you
have available at a given speed for starting, accelerating,
climbing hills, etc. The use of shift pedal is shown in the
illustration (page 3-6).
To shift into NEUTRAL, depress the shift pedal repeatedly
until it reaches the end of its travel (you will feel a stop
when you are in first gear), then raise the pedal slightly.

5-7
5-7Engine Break-in
There is never a more important period in the life of your
motorcycle than the period 1.000Km. For this reason we
ask that you carefully read the following material. Because
the engine is brand new, you must not put an excessive
load on it for the first several hours of running.
During this period, prolonged full throttle operation, or any
condition which might result in excessive heating of the
engine must be avoided.
1. 0 ~ 150 Km:
Avoid operation above 1/3 throttle. Stop the engine and
let it cool for 5 to 10 minutes after every hour of
operation. Vary the speed of the motorcycle from time
to time. Do not operate it at one set throttle position. Your motorcycle’s fuel consumption depends to a large
extent on your riding style. The following tips can help
reduce fuel consumption.
1. Warm up the engine before riding.
2. Turn off the starter lever as soon as possible.
3. Shift up swiftly and avoid high engine speeds during
acceleration.
4. Do not double-clutch or rev the engine while shifting down
and avoid high engine speeds with no load engine.
5. Turn off the engine instead of letting it idle for an extended
lenght of time, i.e. in traffic jams, at traffic lights or railroad
crossings.Tips for reducing fuel consumption
Engine Break-in
There is never a more important period in the life of your
motorcycle than the period 1.000Km. For this reason we
ask that you carefully read the following material. Because
the engine is brand new, you must not put an excessive
load on it for the first several hours of running.
During this period, prolonged full throttle operation, or any
condition which might result in excessive heating of the
engine must be avoided.
1. 0 ~ 150 Km:
Avoid operation above 1/3 throttle. Stop the engine and
let it cool for 5 to 10 minutes after every hour of
operation. Vary the speed of the motorcycle from time
to time. Do not operate it at one set throttle position. Your motorcycle’s fuel consumption depends to a large
extent on your riding style. The following tips can help
reduce fuel consumption.
1. Warm up the engine before riding.
2. Turn off the starter lever as soon as possible.
3. Shift up swiftly and avoid high engine speeds during
acceleration.
4. Do not double-clutch or rev the engine while shifting down
and avoid high engine speeds with no load engine.
5. Turn off the engine instead of letting it idle for an extended
lenght of time, i.e. in traffic jams, at traffic lights or railroad
crossings.Tips for reducing fuel consumption

6-8
6-8 e.Fill engine with oil. Install the oil filter cap and tighten.
NOTE:
Recommended engine oil classification; API Service “SH”
type or equivalent
Recommended oil:
YAMALUBE 4
Oil quantity:
Total amount:
1.2 L ( 0.264 Imp gal, 0.317 US gal)
Periodic oil change:
1.0 L ( 0.220 Imp gal, 0.264 US gal)
f. Start the engine and warm up for a few minutes. While
warming up, check for oil leakage. If oil leakage is found,
stop the engine immediately, and check for the cause.
g. Stop the engine and check the oil level.
CAUTION:
Be sure no foreign material enters the crankcase.
CAUTION:
Do not put in any chemical additives. Engine oil also
lubricates the clutch and additives could cause clutch
slippage.
After replacing the engine oil, be sure to check the oil
pressure.
CAUTION:
e.Fill engine with oil. Install the oil filter cap and tighten.
NOTE:
Recommended engine oil classification; API Service “SH”
type or equivalent
Recommended oil:
YAMALUBE 4
Oil quantity:
Total amount:
1.2 L ( 0.264 Imp gal, 0.317 US gal)
Periodic oil change:
1.0 L ( 0.220 Imp gal, 0.264 US gal)
f. Start the engine and warm up for a few minutes. While
warming up, check for oil leakage. If oil leakage is found,
stop the engine immediately, and check for the cause.
g. Stop the engine and check the oil level.
CAUTION:
Be sure no foreign material enters the crankcase.
CAUTION:
Do not put in any chemical additives. Engine oil also
lubricates the clutch and additives could cause clutch
slippage.
After replacing the engine oil, be sure to check the oil
pressure.
CAUTION:

6-13
6-13NOTE:
A diagnostic tachometer must be used for this
procedure.
Standard idle speed:
1,300 ~ 1,500 r/minNOTE:
If the specified idle speed cannot be obtained by performing
the above adjustment, consult a Yamaha dealer.

 
 
"
Idle speed adjustment
1. Attach the tachometer. Start the engine and warm it up
for a few minutes (normally, 1 or 2 minutes) at
approximately 1,000 to 2,000 r/min. Occasionally rev
the engine to 4,000 to 5,000 r/min. The engine is warm
when it quickly responds to the throttle.
2. Set the idle to the specified engine speed by adjusting
the throttle stop screw; turn the screw in to increase
engine speed and out to decrease engine speed.
NOTE:
A diagnostic tachometer must be used for this
procedure.
Standard idle speed:
1,300 ~ 1,500 r/minNOTE:
If the specified idle speed cannot be obtained by performing
the above adjustment, consult a Yamaha dealer.

 
 
"
Idle speed adjustment
1. Attach the tachometer. Start the engine and warm it up
for a few minutes (normally, 1 or 2 minutes) at
approximately 1,000 to 2,000 r/min. Occasionally rev
the engine to 4,000 to 5,000 r/min. The engine is warm
when it quickly responds to the throttle.
2. Set the idle to the specified engine speed by adjusting
the throttle stop screw; turn the screw in to increase
engine speed and out to decrease engine speed.