YAMAHA XVS250 2004 Manual PDF

MOTORCYCLE CARE AND STORAGE
7-2
7 After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA10930


Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.


Before operating the motor-
cycle test its braking perfor-mance and cornering behavior.
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MOTORCYCLE CARE AND STORAGE
7-3
7
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26211
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810


Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.


To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Turn the fuel cock lever to “ON”.3. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
5KRE2.book Page 3 Monday, June 23, 2003 3:32 PM

MOTORCYCLE CARE AND STORAGE
7-4
7
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
6. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlets with plas-
tic bags to prevent moisture from
entering them.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place
[less than 0 °C (30 °F) or morethan 30 °C (90 °F)]. For more in-
formation on storing the battery,
see page 6-26.
NOTE:Make any necessary repairs beforestoring the motorcycle.
5KRE2.book Page 4 Monday, June 23, 2003 3:32 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2320 mm (91.3 in)
Overall width:
910 mm (35.8 in)
Overall height:
1075 mm (42.3 in)
Seat height:
670 mm (26.4 in)
Wheelbase:
1530 mm (60.2 in)
Ground clearance:
150 mm (5.91 in)
Minimum turning radius:
2900 mm (114.2 in)Weight:With oil and fuel:
159.0 kg (351 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
V-type 2-cylinder
Displacement:
249.0 cm³ (15.19 cu.in)
Bore × stroke:
49.0 × 66.0 mm (1.93 × 2.60 in)
Compression ratio:
10.00 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter element replacement:
1.40 L (1.48 US qt) (1.23 Imp.qt)
With oil filter element replacement:
1.60 L (1.69 US qt) (1.41 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
11.0 L (2.91 US gal) (2.42 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal) (0.75 Imp.gal)
Carburetor:Manufacturer:
MIKUNI
Type x quantity:
BDS26 x 1Spark plug(s):Manufacturer/model:
NGK/CR6HSA
Manufacturer/model:
DENSO/U20FSR-U
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
72/23 (3.130)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
56/20 (2.800)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/14 (2.643)
2nd:
32/19 (1.684)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
5KRE2.book Page 1 Monday, June 23, 2003 3:32 PM

SPECIFICATIONS
8-2
8
3rd:
29/23 (1.261)
4th:
26/26 (1.000)
5th:
23/28 (0.821)
Chassis:Frame type:
Double cradle
Caster angle:
35.0 °
Trail:
135.0 mm (5.31 in)Front tire:Type:
With tube
Size:
80/100-18M/C 47P
Manufacturer/model:
CHENG SHIN/C-916
Manufacturer/model:
IRC/MARBELLA NF27Rear tire:Type:
With tube
Size:
130/90-15M/C 66P
Manufacturer/model:
CHENG SHIN/C-915
Manufacturer/model:
IRC/MARBELLA NR31Loading:Maximum load:
180 kg (397 lb)(Total weight of rider, passenger, cargo and
accessories)
Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Loading condition:
90–180 kg (198–397 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
225 kPa (33 psi) (2.25 kgf/cm²)Front wheel:Wheel type:
Spoke wheel
Rim size:
18x1.60Rear wheel:Wheel type:
Spoke wheel
Rim size:
15M/C x MT3.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
Dot 4
Rear brake:Type:
Drum brake
Operation:
Right foot operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
140.0 mm (5.51 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
100.0 mm (3.94 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
A.C. magnetoBattery:Model:
GT6B-3
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
Halogen bulb
5KRE2.book Page 2 Monday, June 23, 2003 3:32 PM

SPECIFICATIONS
8-3
8
Bulb voltage, wattage x quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5 W/21.0 W × 1
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 4.0 W × 1
Meter lighting:
12 V, 1.7 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
High beam indicator light:
12 V, 1.7 W × 1
Turn signal indicator light:
12 V, 1.7 W × 1
Engine trouble warning light:
12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Carburetor heater fuse:
10.0 A
5KRE2.book Page 3 Monday, June 23, 2003 3:32 PM

CONSUMER INFORMATION
9-1
9
EAU26351
Identification numbers Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION
NUMBER:
MODEL LABEL INFORMATION:
EAU26381
Key identification number
The key identification number is
stamped into the key tag. Record this
number in the space provided and use
it for reference when ordering a new
key.
EAU26400
Vehicle identification number
The vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in yourarea.
1. Key identification number
1. Vehicle identification number
5KRE2.book Page 1 Monday, June 23, 2003 3:32 PM

CONSUMER INFORMATION
9-2
9
EAU26460
Model label
The model label is affixed to the loca-
tion shown. Record the information on
this label in the space provided. This in-
formation will be needed when ordering
spare parts from a Yamaha dealer.1. Model label5KRE2.book Page 2 Monday, June 23, 2003 3:32 PM

INDEX
AAir filter element, cleaning .................... 6-10
Anti-theft alarm (optional) ....................... 3-3BBattery .................................................. 6-26
Brake and clutch levers, checking
and lubricating .................................... 6-24
Brake and shift pedals, checking
and lubricating .................................... 6-24
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever ............................................. 3-6
Brake lever free play, adjusting ............ 6-16
Brake pads and shoes, checking.......... 6-19
Brake pedal ............................................ 3-6
Brake pedal position and free play,
adjusting ............................................. 6-17CCables, checking and lubricating .......... 6-23
Carburetor, adjusting ............................ 6-11
Care ........................................................ 7-1
Clutch lever............................................. 3-5
Clutch lever free play, adjusting ........... 6-15DDimmer switch ........................................ 3-4
Drive chain, lubricating ......................... 6-22
Drive chain slack .................................. 6-21EEngine break-in ...................................... 5-4
Engine idling speed .............................. 6-12
Engine oil and oil filter element............... 6-8
Engine, starting a warm .......................... 5-2
Engine stop switch.................................. 3-4
Engine trouble warning light ................... 3-2
FFront fork, checking...............................6-25
Fuel ......................................................... 3-7
Fuel cock ................................................. 3-8
Fuel consumption, tips for reducing ........ 5-3
Fuel tank cap........................................... 3-6
Fuses, replacing .................................... 6-28HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-28
Helmet holder .......................................... 3-9
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-11
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1LLight switch ............................................. 3-4MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2NNeutral indicator light .............................. 3-2PPanels, removing and installing .............. 6-5
Parking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-4
Periodic maintenance and
lubrication chart.....................................6-2
Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-18SSafety information ................................... 1-1
Self-diagnosis device .............................. 3-3
Shifting .................................................... 5-2
Shift pedal ............................................... 3-5
Shock absorber assemblies,
adjusting ............................................. 3-10
Sidestand .............................................. 3-10
Sidestand, checking and lubricating ..... 6-24
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Speedometer unit ................................... 3-3
Starter (choke) lever ............................... 3-9
Starting a cold engine ............................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-25
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-31TTail/brake light bulb, replacing .............. 6-30
Throttle cable free play, adjusting ......... 6-12
Throttle grip and cable, checking
and lubricating .................................... 6-23
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-35
Troubleshooting chart ........................... 6-36
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-30
Turn signal switch ................................... 3-4VValve clearance, adjusting .................... 6-13
5KRE2.book Page 1 Monday, June 23, 2003 3:32 PM

INDEXVehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-26
Wheel (front) ......................................... 6-32
Wheel (rear) .......................................... 6-33
Wheels .................................................. 6-15
5KRE2.book Page 2 Monday, June 23, 2003 3:32 PM