warning YAMAHA YBR125 2003 Owner's Manual
Page 72 of 90
!"
BATTERY BREATHER HOSE ROUTING
YAMAHA Battery
Check the level of the battery electrolyte and make sure
that the terminals are tight. Add distilled water if the
electrolyte level is low.
1. When inspecting the battery, make sure that the
battery breather pipe routing is correct. If the
breather pipe touches painted parts, or if its end is
in such a position that may cause gas or electrolyte
leakage, it may cause structural or esthetic
damages to the motorcycle.
2. Take care not to spill battery fluid on the chain.
Battery fluid may weaken the chain causing shorter
chain life and possibly result in an accident.
WARNING:
Hose junction
(holds the breather hose)
BATTERY
AXLE
Hole in the battery box
(breather hose goes
through the hole)
Battery breather
hose
(passes in front
of the frame and
indicated axle)
!"
BATTERY BREATHER HOSE ROUTING
YAMAHA Battery
Check the level of the battery electrolyte and make sure
that the terminals are tight. Add distilled water if the
electrolyte level is low.
1. When inspecting the battery, make sure that the
battery breather pipe routing is correct. If the
breather pipe touches painted parts, or if its end is
in such a position that may cause gas or electrolyte
leakage, it may cause structural or esthetic
damages to the motorcycle.
2. Take care not to spill battery fluid on the chain.
Battery fluid may weaken the chain causing shorter
chain life and possibly result in an accident.
WARNING:
Hose junction
(holds the breather hose)
BATTERY
AXLE
Hole in the battery box
(breather hose goes
through the hole)
Battery breather
hose
(passes in front
of the frame and
indicated axle)
Page 73 of 90
6-28
2
1
Battery electrolyte is poisonous and dangerous,
causing severe burns, etc. It contains sulfuric acid.
Avoid contact with skin, eyes or clothing.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or milk.
Follow with milk of magnesia, beaten egg, or vegetable
oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get prompt
medical attention.
Batteries produce explosive gases. Keep sparks, flame,
cigarrettes, etc., away. Ventilate when charging or using
it in an enclosed space. Always shield your eyes when
working near batteries.
KEEP OUT OF REACH OF CHILDREN.A poorly maintained battery will corrode and discharge
quickly. The battery fluid should be checked at least once
a month.
The level should be between the minimum and maximum
marks. Use only “distilled water” if refilling is necessary.
Normal tap water contains minerals which are harmful
to a battery; therefore, refill only with “distilled water”. Replenishing the battery fluid
1. Maximum marks
2. Minimum marks
CAUTION:
WARNING:
6-28
2
1
Battery electrolyte is poisonous and dangerous,
causing severe burns, etc. It contains sulfuric acid.
Avoid contact with skin, eyes or clothing.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or milk.
Follow with milk of magnesia, beaten egg, or vegetable
oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get prompt
medical attention.
Batteries produce explosive gases. Keep sparks, flame,
cigarrettes, etc., away. Ventilate when charging or using
it in an enclosed space. Always shield your eyes when
working near batteries.
KEEP OUT OF REACH OF CHILDREN.A poorly maintained battery will corrode and discharge
quickly. The battery fluid should be checked at least once
a month.
The level should be between the minimum and maximum
marks. Use only “distilled water” if refilling is necessary.
Normal tap water contains minerals which are harmful
to a battery; therefore, refill only with “distilled water”. Replenishing the battery fluid
1. Maximum marks
2. Minimum marks
CAUTION:
WARNING:
Page 74 of 90
Storage the battery
1. When the motorcycle is not used for a month or longer,
remove the battery and store it in a cool, dark place.
Completely recharge the battery before reinstallation.
2. If the baterry needs to be stored for a longer period
than the period mentioned above, check the specific
gravity at least once a month, and recharge it when the
specific gravity is below normal.
3. Always make sure the connections are correct when
reinstalling the battery. The red (positive) lead is for the
+ terminal and the black (negative) lead is for the -
terminal. Always connect the red (positive) lead first,
then connect the black (negative) lead. Make sure that
the battery breather pipe is correctly routed, free of
obstructions, and in good condition.
6-29
2
1
If a fuse is blown, turn off the ignition switch and the switch
of the circuit in question. Install a new fuse of proper
amperage. Turn on the switches and see if the electrical
device operates. If the fuse immediately blows again,
consult a Yamaha dealer.
WARNING:
Do not use fuses of higher amperage rating than those
recommended. Substitution of a fuse of improper rating
can cause extensive electrical system damage and
possibly a fire.
FUSE CAPACITY:10 A Fuse replacement
1. Fuse 2. Reserve
CAUTION:
Storage the battery
1. When the motorcycle is not used for a month or longer,
remove the battery and store it in a cool, dark place.
Completely recharge the battery before reinstallation.
2. If the baterry needs to be stored for a longer period
than the period mentioned above, check the specific
gravity at least once a month, and recharge it when the
specific gravity is below normal.
3. Always make sure the connections are correct when
reinstalling the battery. The red (positive) lead is for the
+ terminal and the black (negative) lead is for the -
terminal. Always connect the red (positive) lead first,
then connect the black (negative) lead. Make sure that
the battery breather pipe is correctly routed, free of
obstructions, and in good condition.
6-29
2
1
If a fuse is blown, turn off the ignition switch and the switch
of the circuit in question. Install a new fuse of proper
amperage. Turn on the switches and see if the electrical
device operates. If the fuse immediately blows again,
consult a Yamaha dealer.
WARNING:
Do not use fuses of higher amperage rating than those
recommended. Substitution of a fuse of improper rating
can cause extensive electrical system damage and
possibly a fire.
FUSE CAPACITY:10 A Fuse replacement
1. Fuse 2. Reserve
CAUTION:
Page 76 of 90
6-31
1. Bulb
4. Put a new bulb, install the socket and the bulb rubber
cover.
5. Reconnect the connectors.
6. Reinstall the headlight assy. If it is necessary to adjust
the headlight beam, please consult a Yamaha dealer.
Avoid touching the glass part of the headlight bulb to
keep it free from oil, otherwise the transparency of
the glass, the life of the bulb and the luminous flux
will be adversely affected. If the headlight bulb gets
soiled, thoroughly clean it with a cloth moistened with
alcohol or lacquer thinner.
WARNING:
6-31
1. Bulb
4. Put a new bulb, install the socket and the bulb rubber
cover.
5. Reconnect the connectors.
6. Reinstall the headlight assy. If it is necessary to adjust
the headlight beam, please consult a Yamaha dealer.
Avoid touching the glass part of the headlight bulb to
keep it free from oil, otherwise the transparency of
the glass, the life of the bulb and the luminous flux
will be adversely affected. If the headlight bulb gets
soiled, thoroughly clean it with a cloth moistened with
alcohol or lacquer thinner.
WARNING:
Page 82 of 90
6-37Never check the fuel system while smoking or in the
vicinity of an open flame.
Check if there is
fuel in the fuel tank
Use electric
starter
Remove spark
plug and check
electrode
Use electric starter 1. Fuel
2. Compression
3. Ignition
4. BatteryEnough fuel
No fuel
There is compression
No compression
Wet
Dry
Engine turns
over quickly
Engine turns
over slowlySupply fuel
Go to ignition check
Ask Yamaha dealer to inspect
Wipe clean with dry cloth and correct
spark plug gap or replace spark plugs
Ask Yamaha dealer to inspect
Battery good
Check fluid,
recharge and check
connections
Troubleshooting chart
Go to compression
check
Engine doesn’t start, go
to compression check
Open the throttle hal-way
and start the engine
Engine doesn’t start, ask
Yamaha dealer to inspect.Engine doesn’t start,
go to battery check
WARNING:
6-37Never check the fuel system while smoking or in the
vicinity of an open flame.
Check if there is
fuel in the fuel tank
Use electric
starter
Remove spark
plug and check
electrode
Use electric starter 1. Fuel
2. Compression
3. Ignition
4. BatteryEnough fuel
No fuel
There is compression
No compression
Wet
Dry
Engine turns
over quickly
Engine turns
over slowlySupply fuel
Go to ignition check
Ask Yamaha dealer to inspect
Wipe clean with dry cloth and correct
spark plug gap or replace spark plugs
Ask Yamaha dealer to inspect
Battery good
Check fluid,
recharge and check
connections
Troubleshooting chart
Go to compression
check
Engine doesn’t start, go
to compression check
Open the throttle hal-way
and start the engine
Engine doesn’t start, ask
Yamaha dealer to inspect.Engine doesn’t start,
go to battery check
WARNING: