battery YAMAHA YBR125 2008 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-2
Tachometer ....................................3-3
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-5
Brake lever .....................................3-5
Brake pedal ....................................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Kickstarter .......................................3-8
Adjusting the shock absorber
assemblies ..................................3-8
Carrier .............................................3-9
Sidestand ........................................3-9
Ignition circuit cut-off system ........3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-10
Checking the engine idling
speed ........................................ 6-12
Adjusting the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13
Cast wheels .................................. 6-15
Adjusting the clutch lever free
play ........................................... 6-16Checking the front brake lever free
play ........................................... 6-17
Adjusting the brake pedal free
play ........................................... 6-17
Checking the shift pedal .............. 6-18
Adjusting the rear brake light
switch ....................................... 6-18
Checking the front brake pads and
rear brake shoes ...................... 6-19
Checking the front brake fluid
level .......................................... 6-19
Changing the brake fluid .............. 6-20
Drive chain slack .......................... 6-21
Cleaning and lubricating the drive
chain ......................................... 6-22
Checking and lubricating
the cables ................................. 6-23
Checking and lubricating
the throttle grip and cable ......... 6-23
Checking and lubricating
the brake and clutch levers ...... 6-23
Checking and lubricating
the brake pedal ......................... 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-24
Lubricating the swingarm
pivots ........................................ 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-26
Battery ......................................... 6-27U27SE0E0.book Page 1 Friday, February 22, 2008 8:54 AM

DESCRIPTION
2-1
2
EAU10410
Left view
1
7
6
5
2,3,4
1. Headlight (page 6-29)
2. Fuse (page 6-28)
3. Battery (page 6-27)
4. Owner’s tool kit (page 6-1)
5. Shock absorber assembly spring preload adjusting ring (page 3-8)
6. Engine oil drain bolt (page 6-9)
7. Shift pedal (page 3-5)U27SE0E0.book Page 1 Friday, February 22, 2008 8:54 AM

OPERATION AND IMPORTANT RIDING POINTS
5-2
53. Start the engine by pushing the
start switch or by pushing the kick-
starter lever down.
NOTE:If the engine fails to start when using
the start switch, release it, wait a few
seconds, and then try again. Each
starting attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 10 seconds
on any one attempt. If the engine does
not start with the starter motor, try usingthe kickstarter.CAUTION:
ECA11370
The engine trouble warning light
should come on when the key is
turned to “ON”, and then go off after
a few seconds. If the engine trouble
warning light comes on or flashes
after starting, immediately stop the
engine, and have a Yamaha dealercheck the self-diagnosis system.
CAUTION:
ECA11040
For maximum engine life, never ac-
celerate hard when the engine iscold!
EAU16671
Shifting Shifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.NOTE:To shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of itstravel, and then slightly raise it.1. Shift pedal
2. Neutral position
U27SE0E0.book Page 2 Friday, February 22, 2008 8:54 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6
EAU23380
Battery The battery is located behind panel A.
(See page 6-6.)
This model is equipped with a sealed-
type (MF) battery, which does not re-
quire any maintenance. There is no
need to check the electrolyte or to add
distilled water.CAUTION:
ECA10620
Never attempt to remove the battery
cell seals, as this would permanent-ly damage the battery.
WARNING
EWA10760


Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)
2
3
1
U27SE0E0.book Page 27 Friday, February 22, 2008 8:54 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6
CAUTION:
ECA10630


Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.


To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
charger will damage the battery.
If you do not have access to a
sealed-type (MF) battery charg-
er, have a Yamaha dealercharge your battery.
EAU43211
Replacing the fuse The fuse is located behind panel A.
(See page 6-6.)
To access the fuse, remove the starter
relay coupler.The spare fuse is located on the rear of
the starter relay holder.
To access the spare fuse, remove the
starter relay (together with its holder) by
pulling it out, then turn the starter relay
over.
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.1. Starter relay coupler
1. Fuse
2. Starter relay
11
2
1. Starter relay
2. Starter relay holder
3. Spare fuseSpecified fuse:
15.0 A
2
13
U27SE0E0.book Page 28 Friday, February 22, 2008 8:54 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
EAU45730
Troubleshooting chart
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter
or the kickstarter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter
or the kickstarter.
U27SE0E0.book Page 37 Friday, February 22, 2008 8:54 AM

MOTORCYCLE CARE AND STORAGE
7-4
7 3. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-27.
NOTE:Make any necessary repairs beforestoring the motorcycle.
U27SE0E0.book Page 4 Friday, February 22, 2008 8:54 AM

SPECIFICATIONS
8-2
8
4th:
23/22 (1.045)
5th:
21/24 (0.875)
Chassis:Frame type:
Diamond
Caster angle:
27.42 °
Trail:
102.0 mm (4.02 in)Front tire:Type:
Tubeless
Size:
3.00-18 47P
Manufacturer/model:
CHENG SHIN/C-6039Rear tire:Type:
Tubeless
Size:
3.50-16 58P
Manufacturer/model:
CHENG SHIN/C-289Loading:Maximum load:
190 kg (419 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
175 kPa (1.75 kgf/cm², 25 psi)
Rear:
200 kPa (2.00 kgf/cm², 29 psi)
Loading condition:
90–190 kg (198–419 lb)
Front:
175 kPa (1.75 kgf/cm², 25 psi)
Rear:
280 kPa (2.80 kgf/cm², 41 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
J18M/CxMT1.85Rear wheel:Wheel type:
Cast wheel
Rim size:
J16M/CxMT2.15Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 3 or 4Rear brake:Type:
Drum brake
Operation:
Right foot operation
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
110.0 mm (4.33 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
YTX7L-BS
Voltage, capacity:
12 V, 6.0 AhHeadlight:Bulb type:
IncandescenceBulb voltage, wattage × quantity:Headlight:
12 V, 35 W/35.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
U27SE0E0.book Page 2 Wednesday, February 27, 2008 2:29 PM

INDEX
AAir filter element, cleaning .................... 6-10
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-27
Brake and clutch levers,
checking and lubricating ..................... 6-23
Brake fluid, changing ............................ 6-20
Brake fluid level, checking .................... 6-19
Brake lever ............................................. 3-5
Brake pads and shoes, checking.......... 6-19
Brake pedal ............................................ 3-6
Brake pedal, checking and
lubricating ........................................... 6-24
Brake pedal free play, adjusting ........... 6-17CCables, checking and lubricating .......... 6-23
Care ........................................................ 7-1
Carrier..................................................... 3-9
Catalytic converters ................................ 3-8
Centerstand and sidestand,
checking and lubricating ..................... 6-24
Clutch lever............................................. 3-5
Clutch lever free play, adjusting ........... 6-16DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-22
Drive chain slack .................................. 6-21EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-12
Engine oil ................................................ 6-9
Engine trouble warning light ................... 3-2
FFront brake lever free play, checking .... 6-17
Front fork, checking...............................6-25
Fuel ......................................................... 3-7
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-3
Fuel tank cap........................................... 3-6
Fuse, replacing...................................... 6-28HHandlebar switches ................................. 3-4
Headlight bulb, replacing....................... 6-29
High beam indicator light......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-10
Indicator and warning lights .................... 3-2KKey identification number ........................ 9-1
Kickstarter ............................................... 3-8MMain switch/steering lock ........................ 3-1
Matte color, caution .................................7-1
Model label .............................................. 9-2NNeutral indicator light .............................. 3-2PPanels, removing and installing .............. 6-6
Parking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and
lubrication chart.....................................6-2
Pre-operation check list........................... 4-2
RRear brake light switch, adjusting ......... 6-18SSafety information ................................... 1-1
Self-diagnosis device .............................. 3-3
Shifting .................................................... 5-2
Shift pedal ............................................... 3-5
Shift pedal, checking............................. 6-18
Shock absorber assemblies, adjusting ... 3-8
Sidestand ................................................ 3-9
Spark plug, checking .............................. 6-7
Specifications.......................................... 8-1
Speedometer unit ................................... 3-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-4
Steering, checking ................................ 6-26
Storage ................................................... 7-3
Swingarm pivots, lubricating ................. 6-25TTachometer............................................. 3-3
Tail/brake light bulb, replacing .............. 6-30
Throttle cable free play, adjusting ......... 6-12
Throttle grip and cable,
checking and lubricating ..................... 6-23
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-36
Troubleshooting chart ........................... 6-37
Turn signal indicator light ........................ 3-2
Turn signal light bulb, replacing ............ 6-31
Turn signal switch ................................... 3-4VValve clearance .................................... 6-13
Vehicle identification number .................. 9-1
U27SE0E0.book Page 1 Friday, February 22, 2008 8:54 AM