air condition YAMAHA YZF-R1SC 2004 User Guide

7-20
FUEL INJECTION SYSTEMFI
EXUP servomotor resistance
(when the pulley is turned once)
5.25
9.75 kΩ at 20C (68F) Positive tester terminal
blue
Negative tester probe
white / red
1
2
Fault code No.17SymptomEXUP servo motor potention circuit – open or short circuit detected.
Used diagnostic code 53
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
EXUP servo motor coupler
Main wireharness ECU couplerReinstated by
turning the
main switch
ON.
2Open or short circuit in wire harness.Repair or replace if there is an open or short
circuit.
Between motor coupler and ECU coupler
Blue – Blue
White / Red – White / Red
Black / Blue – Black / Blue
3Defective EXUP servo motor potention
circuit.Execute the diagnostic mode (Code No.53).
Replace if defective.
1. Disconnect the EXUP servomotor coupler from
the wire harness.
2. Connect the pocket tester (Ω  1k) to the
EXUP servomotor coupler.
3. While slowly turning the EXUP servomotor
pulley, measure the EXUP servomotor resis-
tance.
4. Is the EXUP servomotor OK?
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7-21
FUEL INJECTION SYSTEMFI
To prevent damaging the EXUP servomo-
tor, perform this test within a few seconds
of connecting the battery. Positive battery terminal
black / green
Negative battery lead
black / red
1
2
CAUTION:
Fault code No.18SymptomEXUP servo motor is stuck.
Used diagnostic code 53
OrderInspection operation item and probable
couseOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
couplerIf there is a malfunction repair it and
connect it securely.
EXUP servo motor coupler
Main wire harness ECU coupler.Reinstated by
turning the
main switch
ON.
It takes 120
2Open or short circuit in wire harness.Repair or replace if there is an open
or short circuit.
Between motor coupler and ECU coupler.
Black / Green – Black / Green
Black / Red – Black / Redseconds at the
maximum
before the
original state
returns.
3Defective EXUP servo motor.Execute the diagnostic mode (Code No.53).
Replace if defective.
1. Disconnect the EXUP cables from the EXUP
servomotor pulley.
2. Disconnect the EXUP servomotor coupler from
the wire harness.
3. Connect the battery leads to the EXUP servo-
motor coupler as shown.
4. Check that the EXUP servomotor pulley ro-
tates several times.
5. Does the EXUP servomotor pulley turn?
4Defective EXUP valve, pulley, cable.Replace if defective
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7-22
FUEL INJECTION SYSTEMFI
Fault code No.19SymptomOpen circuit in the input line of ECU No.15 terminal is detected.
Used diagnostic code No. 20 (sidestand switch)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Main wiring harness ECU coupler
(No.15 pin)
<pin location>Execute the diagnostic mode (Code No.20).
Check the coupler for any pins that may have
pulled out.
Check the locking condition of the coupler.
If there is a malfunction, repair it and connected it
securely.If the
transmission is
in gear, it is
reinstated by
retracting the
sidestand.
If the
2Open or short circuit in wiring harness
and / or sub lead.Repair or replace if there is an open or short
circuit.
Between sidestand switch coupler and ECU
coupler
Blue / Black – Blacktransmission is
in neutral, it is
reinstated by
reconnecting
the wiring.
3The malfunction of the sidestand switch.Replace if defective.
Refer to “CHECKING THE SWITCHES” in
chapter 8.
Fault code No.20SymptomDefective values are detected due to the internal malfunction of the intake air
pressure sensor or the atmospheric pressure sensor.
Used diagnostic code No. 02 (atmospheric pressure sensor)
1
03 (intake air pressure sensor)
2
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Defective atmospheric pressure sensorExecute the diagnostic mode (Code No.02).
Replace if defective.
Refer to “Fault code No.23”.Reinstated by
turning the
main switch
2Defective intake air pressure sensorExecute the diagnostic mode (Code No.03).
Replace if defective.
Refer to “Fault code No.13”.ON.
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7-23
FUEL INJECTION SYSTEMFI
Fault code No.21SymptomOpen or short circuit is detected from the coolant temperature sensor.
Used diagnostic code No. 06 (coolant temperature sensor)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Coolant temperature sensor coupler
Main wiring harness ECU coupler
Sub-wire harness couplerReinstated by
turning the
main switch
ON.
2Open or short circuit in wiring harness
and / or sub lead.Repair or replace if there is an open or short
circuit.
Between sensor coupler and ECU coupler
Black / Blue – Black / Blue
Green / White – Green / White
3Defective coolant temperature sensor.Execute the diagnostic mode (Code No.06).
Replace if defective.
Refer to “COOLING SYSTEM” in chapter 8.
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7-24
FUEL INJECTION SYSTEMFI
Intake air temperature sensor
resistance
2.21
2.69 kΩ at 20C (68F) Tester positive probe
brown / white
Tester negative probe
black / blue
1
2
12

Handle the intake air temperature sensor
with special care.

Never subject the intake air temperature sen-
sor to strong shocks. If the intake air temper-
ature sensor is dropped, replace it.
WARNING
Fault code No.22SymptomOpen or short circuit detected from the intake temperature sensor.
Used diagnostic code No. 05 (intake temperature sensor)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Intake temperature sensor coupler
Main wiring harness ECU coupler
Sub-wire harness couplerReinstated by
turning the
main switch
ON.
2Open or short circuit in wiring harness
and / or sub lead.Repair or replace if there is an open or short
circuit.
Between sensor coupler and ECU coupler
Black / Blue – Black / Blue
Brown / White – Brown / White
3Defective intake temperature sensor.Execute the diagnostic mode (Code No.05).
Replace if defective.
1. Remove the intake air temperature sensor
from the air filter case.
2. Connect the pocket tester (Ω  100) to the
intake air temperature sensor terminal as
shown.
3. Measure the intake air temperature sensor
resistance.
4. Is the intake air temperature sensor OK?
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7-25
FUEL INJECTION SYSTEMFI
Atmospheric pressure sensor
output voltage
3.75
4.25 V Tester positive probe
pink
Tester negative probe
black / blue
1
2
Fault code No.23SymptomOpen or short circuit detected from the atmospheric pressure sensor.
Used diagnostic code No. 02 (atmospheric pressure sensor)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Atmospheric pressure sensor coupler
Main wiring harness ECU couplerReinstated by
turning the
main switch
ON.
2Open or short circuit in wiring harness.Repair or replace if there is an open or short
circuit.
Between sensor coupler and ECU coupler
Blue – Blue
Black / Blue – Black / Blue
Pink – Pink
3Defective atmospheric pressure sensor.Execute the diagnostic mode (Code No.02).
Replace if defective.
1. Connect the pocket tester (DC 20 V) to the
atmospheric pressure sensor coupler terminal
as shown.
2. Set the main switch to “ON”.
3. Measure the atmospheric pressure sensor out-
put voltage.
4. Is the atmospheric pressure sensor OK?
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7-26
FUEL INJECTION SYSTEMFI
Tester positive prove
blue
Tester negative prove
yellow / green1
2
Fault code No.30SymptomThe motorcycle has overturned.
Used diagnostic code No. 08 (lean angle cut-off switch)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1The motorcycle has overturned.Raise the motorcycle upright.Reinstated by
2Installed condition of the lean angle
cut-off switchCheck the installed area for looseness or
pinching.turning the
main switch
ON3Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Lean angle cut-off switch coupler
Main wiring harness ECU couplerON
(however, the
engine cannot
be restarted
unless the
main switch is
4Defective lean angle cut-off switchExecute the diagnostic mode (Code No.08).
Replace if defective.
1. Remove the lean angle cut-off switch from the
motorcycle.
2. Connect the lean angle cut-off switch coupler
to the wireharness.
3. Connect the pocket tester (DC 20 V) to the
emergency stop switch coupler as shown.
4. When turn the lean angle cut-off switch
approx. 65, the voltage reading is 0.4 V to 4.4
V.
5. Is the emergency stop switch OK?
main switch is
first turned
OFF).
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7-27
FUEL INJECTION SYSTEMFIFUEL INJECTION SYSTEMFI
Fault code No.33SymptomMalfunction detected in the primary lead of the ignition coil (#1).
Used diagnostic code No. 30 (ignition coil #1)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Ignition coil primary side coupler – Orange
Main wiring harness ECU couplerReinstated by
starting the en-
gine and oper-
ating it at idle.
2Open or short circuit in lead.Repair or replace if there is an open or short
circuit.
Between ignition coil coupler (#1) and ECU
coupler / main harness
Orange – Orange
Red / Black – Red / Black
3Detective ignition coil (test the primary
and secondary coils for continuity).Execute the diagnostic mode (Code No.30).
Replace if defective.
Refer to “IGNITION SYSTEM” in chapter 8.
Fault code No.34SymptomMalfunction detected in the primary lead of the ignition coil (#2).
Used diagnostic code No. 31 (ignition coil #2)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Ignition coil primary side coupler – Gray / Red
Main wiring harness ECU couplerReinstated by
starting the en-
gine and oper-
ating it at idle.
2Open or short circuit in lead wire.Repair or replace if there is an open or short
circuit.
Between ignition coil coupler (#2) and ECU
coupler / main harness
Gray / Red – Gray / Red
Red / Black – Red / Black
3Defective ignition coil (test the primary
and secondary coils for continuity).Execute the diagnostic mode (Code No.31).
Replace if defective.
Refer to “IGNITION SYSTEM” in chapter 8.
Fault code No.35SymptomMalfunction detected in the primary lead of the ignition coil (#3).
Used diagnostic code No. 32 (ignition coil #3)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Ignition coil primary side coupler – Orange /
Green
Main wiring harness ECU couplerReinstated by
starting the en-
gine and oper-
ating it at idle.
2Open or short circuit in lead wire.Repair or replace if there is an open or short
circuit.
Between ignition coil coupler (#3) and ECU
coupler / main harness
Orange / Green – Orange / Green
Red / Black – Red / Black
3Defective ignition coil (test the primary
and secondary coils for continuity).Execute the diagnostic mode (Code No.32).
Replace if defective.
Refer to “IGNITION SYSTEM” in chapter 8.
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7-28
FUEL INJECTION SYSTEMFI
Fault code No.36SymptomMalfunction detected in the primary lead of the ignition coil (#4).
Used diagnostic code No. 33 (ignition coil #4)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected state of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Ignition coil primary side coupler – Gray / Green
Main wiring harness ECU couplerReinstated by
starting the en-
gine and oper-
ating it at idle.
2Open or short circuit in lead wire.Repair or replace if there is an open or short
circuit.
Between ignition coil coupler (#4) and ECU
coupler / main harness
Gray / Green – Gray / Green
Red / Black – Red / Black
3Defective ignition coil (test the primary
and secondary coils for continuity).Execute the diagnostic mode (Code No.33).
Replace if defective.
Refer to “IGNITION SYSTEM” in chapter 8.
Fault code No.41SymptomOpen or short circuit detected in the lean angle cut-off switch.
Used diagnostic code No. 08 (lean angle cut-off switch)
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Lean angle cut-off switch coupler
Main wiring harness ECU couplerReinstated by
turning the
main switch
ON.
2Open or short circuit in wiring harness.Repair or replace if there is an open or short
circuit.
Between switch coupler and ECU coupler
Black / Blue – Black / Blue
Yellow / Green – Yellow / Green
Blue – Blue
3Defective lean angle cut-off switchExecute the diagnostic mode (Code No.08).
Replace if defective.
Refer to Fault code No. 30.
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7-29
FUEL INJECTION SYSTEMFI
Speed sensor output voltage
When sensor is on
DC 4.8 V or more
When sensor is off
DC 0.6 V or less Tester positive probe
white
Tester negative probe
black / blue
1
2
Fault code No.42Symptom1 No normal signals are received from the speed sensor.
2 Open or short circuit is detected in the neutral switch.
Used diagnostic code No. 07 (speed sensor)
A1
A4
No. 21 (neutral switch)
B1
B4
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method
A1Connected condition of speed sensor
connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Speed sensor coupler
Main wiring harness ECU couplerReinstated by
starting the
engine, and
inputting the
vehicle speed
signals by
ti thA2Open or short circuit in speed sensor
lead.Repair or replace if there is an open or short circuit.
Between sensor coupler and ECU coupler.
Blue – Blue
White / Yellow – White / Yellow
Black / Blue – Black / Blueoperating the
motorcycle at a
low speed of
20 to 30 km / h.
A3Defective speed sensorExecute the diagnostic mode (Code No.07).
Replace if defective.
1. Measure the speed sensor output voltage.
2. Connect the pocket tester (DC 20 V) to the
speed sensor coupler terminal as shown.
3. Measure the speed sensor output voltage.
4. Is the speed sensor OK?
A4Gear for detecting vehicle speed has
broken.Replace if defective.
Refer to “TRANSMISSION” in chapter 5.
OrderInspection operation item and probable
causeOperation item and countermeasureReinstatement
method.
B1Connected condition of connector
Inspect the coupler for any pins that
may have pulled out.
Check the locking condition of the
coupler.If there is a malfunction, repair it and connect it
securely.
Neutral switch connector
Main wiring harness ECU couplerReinstated by
starting the
engine, and
inputting the
vehicle speed
ilbB2Open or short circuit in neutral switch
lead.Repair or replace if there is an open or short circuit.
Between switch connector and ECU coupler
Sky blue – Black / Yellowsignals by
operating the
motorcycle at a
low speed ofB3Defective neutral switchExecute the diagnostic mode (Code No.21).
Replace if defective.
Refer to “CHECKING THE SWITCHES” in
chapter 8.low s eed of20 to 30 km / h.
B4Faulty shift drum
(neutral detection area)Replace if defective.
Refer to “TRANSMISSION” in chapter 5.
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