fill engine oil ASTON MARTIN V8 VANTAGE 2010 User Guide

Lubrication System (03.02)
Engine (03.00)3-2-10 Workshop Manual Issue 5, Janauary 2010
5. Remove breather valve bracket for access (nuts x2 bolt x1).
6. Remove thermostat housing from manifold (bolt x3).
7. Remove thermostat and sealing ring.
Installation
1. Install new thermostat and sealing ring .
2. Install thermostat housing (torque).
3. Install breather valve bracket.
4. Install breather hoses (x3) and clip.
5. Clip engine harness.
6. Install breather valve.
7. Refill coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
Oil Cooler Tank Pipe Assembly - Renew
Removal
1. Remove oil pipe from oil tank (refer to Figure 1).
Figure 1
2. Raise vehicle on ramp.
3. Remove undertray (refer to Workshop Manual
procedure 01.02.NB Undertray - Front - Renew).
4. Remove RH air filter box (refer to Workshop Manual
procedure 03.12.DH Cleaner Assembly - Engine Air -
RH - Renew).
5. Unclip pipe (x4) from inner wing. 6. Remove pipe from oil cool
er and pull out from inner
wing (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil cooler (torque) through inner wing .
2. Clip pipe (x4) to inner wing.
3. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
4. Install RH air filter box (refer to Workshop Manual
procedure 03.12.DH Cleaner Assembly - Engine Air -
RH - Renew).
5. Lower vehicle on ramp.
6. Install pipe to oil tank (torque) ensure correct alignment in oil tank bracket.
7. Fill tank with approximatel y amount of displaced oil and
replace cap.
8. Use handbook procedure to check oil level.
Oil Thermostat to Tank Tube Assembly -
Renew
Removal
1. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
2. Remove throttle body duct for access (clips x3).
Repair Operation Time (ROT)
A030241Repair Operation Time (ROT)
ItemCode
Oil Thermostat to Tank Tube Assembly
- Renew 03.02.CD
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
A030219

Lubrication System (03.02)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-2-11
3. Remove pipes from oil tank (refer to Figure 1).
Figure 1
4. Raise vehicle on ramp.
5. Remove undertray (refer to Workshop Manual procedure. 01.02.NB Undertray - Front - Renew).
6. Remove pipe from oil thermostat (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil thermostat (torque) ensure correct alignment in oil tank bracket.
2. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
3. Lower vehicle on ramp.
4. Install oil pipe to tank.
5. Install throttle body duct.
6. Connect breather pipe quickf its (x2) to air cleaner duct.
7. Fill tank with approximately amount of displaced oil and replace cap.
8. Use handbook procedure to check oil level.
Oil Pump Inlet Tube Assembly - Renew
Removal
1. Remove the PAS pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
2. Remove pipe from oil contro ller (position container to
catch oil).
3. Remove bolt, pipes to bracket (refer to Figure 1).
Figure 1
4. Remove LH exhaust manifo ld (refer to Workshop
Manual procedure 09.00.CD Gasket - Exhaust Manifold
- LH - Renew).
5 . R e m o v e h a r n e s s t o p i p e c l i p ( r e f e r t o F i g u r e 2 ) .
Figure 2
6. Remove bolts that attach the oil pipes to block.
7. Release both pipes from bl ock and remove inlet pipe.
Installation
1. Renew O-ring on remaining oil pipe.
2. Install inlet pipe and position both pipes into block.
A030244
A030246
Repair Operation Time (ROT)
A030248
A030247

Lubrication System (03.02)
Engine (03.00)3-2-12 Workshop Manual Issue 5, Janauary 2010
3. Install bolts that attach th e oil pipes to block (torque).
4. Install LH exhaust manifold (refer to Workshop Manual
procedure 09.00.CD Gasket - Exhaust Manifold - LH -
Renew).
5. Install bolt, pipes to bracket.
6. Install harness clip to pipe.
7. Install pipe to oil controller (torque).
8. Install P.A.S pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
9. Fill tank with approximately amount of displaced oil and replace cap.
10. Use handbook procedure to check oil level.
Oil Pump Inlet Tube Assembly - Renew
Removal
1. Remove the PAS pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
2. Remove pipe from oil controller (position container to catch oil).
3. Remove bolt, pipes to bracket (refer to Figure 1).
Figure 1
4. Remove LH exhaust manifold (refer to Workshop Manual procedure 09.00.CD Gasket - Exhaust Manifold
- LH - Renew). 5 . R e m o v e h a r n e s s t o p i p e c l i p ( r e f e r t o F i g u r e 2 ) .
Figure 2
6. Remove bolts that attach the oil pipes to block.
7. Release both pipes from bl
ock and remove inlet pipe.
Installation
1. Renew O-ring on remaining oil pipe.
2. Install inlet pipe and position both pipes into block.
3. Install bolts that attach the oil pipes to block (torque).
4. Install LH exhaust manifold (refer to Workshop Manual
procedure 09.00.CD Gasket - Exhaust Manifold - LH -
Renew).
5. Install bolt, pipes to bracket.
6. Install harness clip to pipe.
7. Install pipe to oil controller (torque).
8. Install P.A.S pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
9. Fill tank with approximatel y amount of displaced oil and
replace cap.
10. Use handbook procedure to check oil level.
Oil Pump Outlet Tube Assembly - Renew
Removal
1. Remove PAS pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
Repair Operation Time (ROT)
A030248
Repair Operation Time (ROT)
ItemCode
Oil Pump Outlet Tube Assembly -
Renew 03.02.CF
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
A030247

Lubrication System (03.02)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-2-13
2. Remove pipe from oil tank (position container to catch oil) (refer to Figure 1).
Figure 1
3. Remove bolt, pipes to bracket (refer to Figure 2).
Figure 2
4. Remove LH exhaust manifold (refer to Workshop Manual procedure 09.00.CD Gasket - Exhaust Manifold
- LH - Renew).
5. Remove harness to pipe clip (refer to Figure 3).
Figure 3
6. Remove bolts that attach the oil pipes to block.
7. Release both pipes from block and remove outlet pipe.
Installation
1. Renew O-ring on remaining oil pipe.
2. Install outlet pipe and position both pipes into block.
3. Install bolts that attach the oil pipes to block (torque).
4. Install bolt, pipes to bracket.
5. Install harness clip to pipe.
6. Install pipe to oil tank (torque).
7. Install LH exhaust manifold (refer to Workshop Manual
procedure 09.00.CD Gasket - Exhaust Manifold - LH -
Renew).
8. Install P.A.S pump (refer to Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
9. Fill tank with approximately amount of displaced oil and replace cap.
10. Use handbook procedure to check oil level.
Oil Thermostat Cooler Pipe Assembly -
Renew
Removal
1. Raise vehicle on ramp.
2. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
3. Remove LH air filter box (refer to Workshop Manual
procedure 03.12.AB Air Filter Box LH Renew).
4. Remove pipe from oil thermo stat (position container to
catch oil) (refer to Figure 1).
Figure 1
5. Unclip pipe (x4) from inner wing.
A030244
A030248
A030247
Repair Operation Time (ROT)
A030240

Lubrication System (03.02)
Engine (03.00)3-2-14 Workshop Manual Issue 5, Janauary 2010
6. Remove pipe from oil cooler and pull out from inner wing (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil cooler (torque) through inner wing .
2. Clip pipe (x4) to inner wing.
3. Install pipe to oil thermostat and ensure correct alignment in oil tank bracket.
4. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
5. Lower vehicle on ramp.
6. Install LH air filter box (refer to Workshop Manual procedure 03.12.AB Air Filter Box LH Renew).
7. Fill tank with approximately amount of displaced oil and replace cap.
8. Use handbook procedure to check oil level.
Oil Temperature Controller - Renew
Remove
1. Raise vehicle on ramp.
2. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew). 3. Remove pipes from oil thermostat (position container to
catch oil) (refer to Figure 1).
Figure 1
4. Remove controller fr om body (bolts x2).
Install
1. Install controller to body (bolts x2) (torque).
2. Install pipes to oil thermost at (torque) ensure correct
alignment in oil tank bracket.
3. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
4. Fill tank with approximatel y amount of displaced oil and
replace cap.
5. Use handbook procedure to check oil level.
6. Lower vehicle on ramp.
Oil Sump Pan - Renew (with Engine
Removed
)
Removal
1. Remove oil sump (refer to Workshop Manual procedure 03.02.CN Pan - Oil Sump - Remove and Reseal With
Engine Removed).
Repair Operation Time (ROT)
A030220
Repair Operation Time (ROT)
ItemCode
Oil Sump Pan-Renew (with Engine
Removed) 03.02.CM
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
A030242

Cooling System (03.03)
Engine (03.00)3-3-2 Workshop Manual Issue 5, Janauary 2010
cooling system. No manual bleed points are provided on the
system.
The coolant reservoir should be full when the coolant system
is cold.
Engine Oil Cooler
The oil temperature is contro lled by an air/oil cooler
mounted at the front of the car. Engine oil is removed from
the dry sump, with the scavenge pump. The oil is routed to
a temperature controlled thermostat which controls the
directional flow of the oil. With the thermostat closed the oil
is routed directly to the oil tank. When the thermostat starts
to open (at 105°C) the oil is routed via the air/oil cooler
before entering the tank.
Specifications
Torque Figures
Maintenance
Coolant-Drain/Fill
1. Raise vehicle on ramp.
2. Remove front undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
3. Position suitable container to collect coolant.
4. Remove pressure cap from coolant reservoir.
5. Remove drain plug from radiator, allow coolant to drain.
6. Installation
7. Clean radiator drain plug.
8. Install and tighten drain plug.
9. Remove drain container.
10. Install front undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
11. Lower vehicle on ramp.
12. Fill cooling system with specified coolant mix to maximum level in coolant reservoir.
Antifreeze Mix
50% OAT coolant/50% water
Pressure Cap 150kpa
Leakage Rates 30cm/min. 150-180kpa
60xcm/min. 10kpa
Up to 75kpa @ 150cm/h
Water Pump Pumps 4ltr/min. @ 1000rpm
Pumps 240ltr/min. @ 7000rpm
Thermostat Opens between 86°C - 90°C (186.8°F -
194°F)
Fully open at 102°C
The anti-freeze is un ique and cannot be mixed with other
anti-freeze solutions. The OAT coolant/water mixture has a
life of 150,000 miles or 5 years (which ever comes first).
Description Nm. Ib/ft
Condenser A/C pipes 8-10 6-8
Thermostat Housing 8-12 6-9
Thermostat housing support bracket 23-27 17-20
Water pump 23-27 17-20
Water pump pulley 23-27 17-20
Oil Cooler 50 36
Caution
‘Spring-band’ clips
‘Spring-band’ clips must be installed as detailed below:
All coolant hoses and spigots must be de-greased before assembly.
Repair Operation Time (ROT)
ItemCode
Coolant-Drain-Fill 03.03.AD
WAR NI NG
DO NOT REMOVE THE PRESSURE CAP WHEN THE
COOLANT IS HOT. ALLOW TIME FOR THE COOLANT /
ENGINE TO COOL. TAKE PARTICULAR CARE TO AVOID BURNS FROM THE COOLING SYSTEM.
03-03-002
3
2
4
Coolant Hose SpigottAlignment Marks

Cooling System (03.03)
Engine (03.00)3-3-4 Workshop Manual Issue 5, Janauary 2010
3. Remove throttle body duct for access. (clips x3).
4. Remove pump pulley bolts (x 3) (refer to Figure 1).
Figure 1
5. Release tensioner and slip belt from idler.
6. Remove pump pulley.
Installation
1. Fit pulley to pump with bolts.
2. Torque pulley bolts (bolt x3).
3. Release tensioner and slip belt on idler.
4. Install throttle body duct.
5. Connect breather pipe quickf its (x2) to air cleaner duct.
6. Battery isolation switch ‘ON’.
Oil Temperature Controller - Renew
Remove
1. Raise vehicle on ramp.
2. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew). 3. Remove pipes from oil thermostat (position container to
catch oil) (refer to Figure 1).
Figure 1
4. Remove controller fr om body (bolts x2).
Install
1. Install controller to body (bolts x2) (torque).
2. Install pipes to oil thermost at (torque) ensure correct
alignment in oil tank bracket.
3. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
4. Fill tank with approximatel y amount of displaced oil and
replace cap.
5. Use handbook procedure to check oil level.
6. Lower vehicle on ramp.
Radiator Fan and Motor Assembly -
Remove and Install
Removal
1. Open the boot..
2. Set the battery isolation switch to off.
3. Remove the radiator closing panel. (01.02.AA - Radiator Closing Panel).
4. Disconnect the two electrical connectors from the wiring harness for the radiator fan and motor assembly.
5. Remove the two bolts that attach the horn mount bracket to the body.
6. Move the horn assembly away.
7. Remove the two nuts that attach the radiator fan and motor assembly to the body.
8. Remove the radiator fan and motor assembly.
Installation
1. Install the radiator fan and motor assembly.
2. Install and tighten the two nuts that attach the radiator fan and motor assembly to the body.
Repair Operation Time (ROT)
A030350
Repair Operation Time (ROT)
ItemCode
Radiator Fan and Motor Assembly -
Remove and Install 03.03.DB
A030242

Fuel Charging System (03.04)
Engine (03.00)3-4-2 Workshop Manual May 2007
Maintenance
Fuel Rails - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure
10.01.EK Fuel System - Depressurise).
2. Coolant drain (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
3. Remove cross brace (bolts x4).
Removal RH Side
4. Remove coil cover.
5. Disconnect breather hose (quick fit) move aside.
6. Release harness fir tree clips (x3) from cylinder head and move aside.
7. Remove fuse box bracket fixings (bolt and nut) (allows movement).
8. Remove ECM (see Workshop Manual procedure 03.14.BB Engine Control Module - RH Renew).
9. Remove battery lead (1x nu t and rubber cover) from
fuse box (2x leads).
10. Remove multiplugs (x10) from fusebox.
11. Remove earth terminal (1x nut and rubber cover) from fusebox.
12. Remove fuse box from bracket (bolt x2).
13. Release harness fir tree clips (x3) from engine bracket.
14. Feed harness from inner wing and over engine to gain access to cam cover.
15. Remove purge pipe P-clip (bolt x1) and move pipe
aside.
16. Remove harness bracket from engine (bolts x2, nut x1).
17. Release fuel feed hose from rail (clip x1) and move aside.
18. Disconnect heater hose from pipe (quick fit).
19. Release heater hose (clips x2) and EGR vacuum line (clips x2) from bracket.
20. Release harness from coolant pipe bracket (fir tree x3).
21. Disconnect EGR (x1), fuel rail pressure sensor (x1) and injector multiplugs (x4), move harness aside.
22. Remove coolant pipe bracket (nuts x2 and bolts x2).
23. Disconnect EGR vac pipe from sensor and manifold, move aside.
Removal LH Side
24. Remove corner cross brace.
25. Remove coil cover.
26. Disconnect breather hoses from cam cover (x2) for access.
27. Disconnect purge line from manifold (quickfit) and support clip for access. 28. Disconnect heater hose
from pipe (quick fit).
29. Release heater hose (x2) and throttle body hose (x2) from support bracket.
30. Remove booster hose from manifold and support clip.
31. Remove harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
32. Release pipe support bracket (nuts x2, bolts x2) move aside.
33. Disconnect injector multiplugs (x4).
34. Unclip injector harness from cam cover (x2).
35. Disconnect IAT multiplug.
36. Disconnect breather hose from manifold (quickfit).
Removal - Manifold From Vehicle
37. Disconnect manifold heating hoses (x2).
38. Disconnect throttle body multiplug and harness clip.
39. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
40. Disconnect air cleaner duct (clip x1).
41. Disconnect EGR vacuum hose.
42. Disconnect EGR pipe union and tie aside.
43. Remove manifold bolts (x 10).
44. Remove bolts (x2) bracket to manifold (rear).
45. Move manifold (2x people) forward, remove bolt for purge line T-clip, remove manifold.
46. Remove gaskets and clean mating faces.
Removal - Manifold Parts
47. Remove Injector to rail clips (x8) (see Figure 1).
Figure 1
48. Remove fuel rail (bolts x4).
Installation
1. Install clips and new O-rings to injectors.
2. Install fuel rail (bolts x4).
Repair Operation Time (ROT)
WAR NI NG
THE INTAKE MANIFOLD IS HEAVY. TO AVOID
PERSONAL INJURY OR DAMAGE TO THE INTAKE MANIFOLD, INTAKE MANIFOLD REMOVAL /
ISTALLATION IS A TWO PERSON OPERATION.
A030113

Fuel Charging System (03.04)
Engine (03.00)
May 2007 Workshop Manual 3-4-3
Installation Manifold to Vehicle
3. Install new gaskets to cylinder block (glue in place).
4. Install manifold (allowing access to install bolt for purge
line P-clip).
5. Install manifold bolts (x10) (torque and tightening sequence).
6. Install bolts (x2) bracket to manifold (rear).
7. Connect EGR pipe union.
8. Connect EGR vacuum hose.
9. Connect air cleaner duct (clip x1).
10. Connect breather pipe quickf its (x2) to air cleaner duct.
11. Connect throttle body multiplug and harness clip.
12. Connect manifold heating hoses (x2).
Installation RH Side
13. Connect EGR vac pipe to sensor and manifold.
14. Install coolant pipe bracket (bolt x2, nut x2).
15. Connect EGR (x1), fuel rail pressure sensor (x1) and
injector multiplugs (x4).
16. Refit harness to coolant pipe bracket (fir tree x3).
17. Connect heater hose to pipe (quick fit).
18. Refit heater hose (clipx2) and EGR vacuum lines (clips x2) to bracket.
19. Install fuel feed pipe.
20. Install purge pipe P-clip.
21. Install harness bracket to engine.
22. Feed harness into inner wing area.
23. Install fusebox to bracket.
24. Install earth lead to fusebox.
25. Install battery lead to fusebox (1x nut and rubber cover).
26. Install multiplugs to fuse box.
27. Install fusebox bracket fixings.
28. Refit harness fir tree clips to cylinder head.
29. Refit engine breather hose.
30. Install VVT solenoid multip lug, position coil and CMP
harness (1x edge clip).
31. Install ECM (see Workshop Manual procedure 03.14.BB XREF: 319 Engine Control Module - RH Renew
32. Install coil cover.
Installation LH Side
33. Connect breather hose to manifold (quickfit).
34. Connect IAT multiplug.
35. Unclip injector harness from cam cover (x2).
36. Connect injector multiplugs (x4).
37. Install pipe support bracket (nuts x2, bolts x2).
38. Install harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
39. Connect booster hose to manifold and support clip. 40. Connect heater hose from pipe (quick fit).
41. Install heater hose (x2) and throttle body hose (x2) from
support bracket.
42. Connect purge line to manifold and into support clip.
43. Connect breather hoses (x2) to cam cover.
44. Install coil cover.
45. Install corner cross brace (t orque bolts with vehicle on
level ground).
46. Refill coolant (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
47. Install cross brace (torque bolts with vehicle on level
ground).
Fuel Injection Pressure Sensor - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure 10.01.EK Fuel System - Depressurise).
2. Disconnect vacuum hose.
3. Remove sensor from fuel rail (bolts x2).
4. Disconnect multiplug.
Installation
1. Install sensor to fuel rail (bolts x2) (torque).
2. Connect multiplug.
3. Connect vacuum hose.
Fuel Temperature Sensor - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure 10.01.EK Fuel System - Depressurise).
2. Disconnect vacuum hose.
3. Remove sensor from fuel rail (bolts x2).
4. Disconnect multiplug.
Installation
1. Install sensor to fuel rail (bolts x2) (torque).
2. Connect multiplug.
3. Connect vacuum hose.
WA R N I N G
THE INTAKE MANIFOLD IS HEAVY. TO AVOID
PERSONAL INJURY OR DAMAGE TO THE INTAKE MANIFOLD, INTAKE MANIFOLD REMOVAL /
ISTALLATION IS A TWO PERSON OPERATION.
Installation Not Handed
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Emission Control (03.08)
Engine (03.00)3-8-2 Workshop Manual October 2005
6. Disconnect hose from engine (quickfit) and remove
hose.
Installation
1. Connect hose to engine (quickfit).
2. Clip hose to bracket.
3. Remove drain container.
4. Lower vehicle on ramp.
5. Install hose to oil separator (quickfit).
6. Install throttle body to air cleaner duct (clip x1).
7. Fill tank with approximately amount of displaced oil and replace cap.
8. Use handbook procedure to check oil level.
Oil Separator Assembly-Renew
Removal
1. Release clip and disconnect air cleaner duct from throttle body.
2. Disconnect hoses from oil separator (clips x2).
3. Remove separator (bolt x1) (place cloth to catch oil)
Installation
1. Install separator (bolt x1) (torque).
2. Install hoses to oil separator (clips x2).
3. Install throttle body to air cleaner duct (clip x1).
4. Use handbook procedure to check oil level.
Emissions Separator Hose-Renew
Removal
1. Move throttle body to air cleaner duct for access (clip x1).
2. Disconnect hose from oil separator (clips x1).
3. Disconnect hose from engi ne and remove (clips x1).
Installation
1. Connect hose to engine (clips x1).
2. Install hose to oil separator (clips x1).
3. Install throttle body to air cleaner duct (clip x1).
4. Use handbook procedure to check oil level.
Secondary Air Injection Pump and
Bracket Assembly-Renew
Removal
1. Disconnect vehicle battery. 2. Remove inlet manifold assembly (see Workshop Manual
procedure 03.01.BA Manifold Assembly - Intake Upper
- Renew).
3. Disconnect breather tube to secondary air pump (quickfit).
4. Disconnect vacuum tube from solenoid valve.
5. Disconnect vacuum tubes (x2) from actuator valves.
6. Loosen unions and disconnect secondary air injection tubes (x2).
7. Disconnect multiplug, air injection pump. Release multiplug from mounting bracket.
8. Release harness and vacuum tube fir tree clips (x6) from mounting bracket.
9. Remove bolts (x3), securing secondary air injection pump assembly to engine.
10. Remove secondary air injection pump assembly.
Installation
1. Position secondary air injection pump assembly, install and torque tighten bolts (x3).
2. Secure harness and vacuum tube fir tree clips (x6) in
mounting bracket.
3. Secure multiplug in bracket, connect multiplug.
4. Connect and torque tighten secondary air tube unions (x2).
5. Connect vacuum tubes to solenoid and actuator valves (x3).
6. Connect breather tube to secondary air injection pump.
7. Install inlet manifold assembly (see Workshop Manual procedure 03.01.BA Manifold Assembly - Intake Upper
- Renew).
8. Connect vehicle battery.
PCV Valve Assembly-Renew
Removal
1. Disconnect breather tube from PCV valve.
2. Remove bolts (x2) securing PCV valve, remove PCV valve.
Installation
1. Clean PCV valve and mating face.
2. Install PCV valve, install and torque tighten bolts (x2).
3. Connect breather tube to PCV valve.
Crank Vent Hose-Renew
Removal
1. Disconnect hose from cam cover (quickfit).
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
ItemCode
PCV Valve Assembly-Renew 03.08.DC
Repair Operation Time (ROT)
ItemCode
Crank Vent Hose-Renew 03.08.DD