engine ASTON MARTIN V8 VANTAGE 2010 Workshop Manual

Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-28 Workshop Manual May 2007
32. Remove harness clips (x3) (see Fig. 4).
33. Unclip multiplugs from sill (x2).
34. Release roof harness from clips (x4) and velcro (x2) (see
Fig. 5).
35. Disconnect engine harness to main harness multiplugs (x4) (clipped to body) (see Fig. 6). 36. Remove earth headers (x4) (see Fig. 7).
37. Disconnect battery header (x
1) (rubber boot) (see Fig.8).
38. Release harness from clips (x3) (see Fig. 9).
39. Release door harness boot and disconnect door harness
to main harness multiplug.
Fig. 4
Fig. 5
Fig. 6
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Fig. 7
Fig. 8
Fig. 9
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Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-34 Workshop Manual May 2007
74. Remove bolts (x4) and earth strap for satellite navigation
mounting plate access (tie aside) (see Fig. 33).
75. Disconnect GPS (x2) and AM/FM tuner multiplugs.
76. Disconnect Lucar connectors (x2) from AM/FM tuner and unclip service loop and push harness into vehicle.
77. Push rear light harness and grommet into vehicle.
78. Remove harness clips (x4).
79. Remove wires from earth headers (x3).
80. Disconnect Interior light, accessory sockets (x2), battery disconnect switch, power pl ug and barometric sensor
(clipped to body x4).
81. Release harness from body (x3).
82. Release grommet and pull harness from wheel arch area (see Fig. 34). 83. Disconnect multiplugs forward harness to main harness
(x3) (clipped to body x1) (see Fig. 35).
84. Disconnect (bolted) multiplug forward harness to main harness (clipped to body).
85. Release grommet and feed harness from under bonnet through bulkhead into cabin.
86. Remove harness from vehicle.
Installation
1. Connect throttle pedal mult iplugs (x2) (see Fig. 1).
2. Install earth headers (x3).
3. Connect Stop light switch, Clutch UP switch and Clutch DOWN switch multiplugs (x2) Clip to body (x1).
4. Install harness clips (x3).
5. Secure multiplugs to sill (x2).
6. Secure roof harness clips (x4) and velcro (x2) to body
7. Connect engine harness to main harness multiplugs (x4) (clip to body).
8. Install earth headers (x4).
9. Connect battery header (x1).
10. Secure harness from clips (x3).
Fig. 33
Fig. 34
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Fig. 35
Fig. 1
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Active Anti-Theft System (19.01)
Electronic Features (19.00)19-1-4 Workshop ManualIssue 5, January 2010
Remote Transmitter
The security system allows up to eight remote transmitters to
be used for controlling the system functions.
The remote transmitter come in packs of two. Each
transmitter is associated with a
series of numbers, which are
shown on a label located on the transmitter packaging.
These numbers are required to program the transmitter to a
vehicle.
Key Learning Operations
Using WDS.
1. Select ‘Set up and Configuration’.
2. Select either:
• Transmitter add
• Transmitter Delete
3. Follow the on screen instructions. Type in the Key ID and the Seed numbers when prompted.
4. If adding a transmitter. After programming , point a transmitter at the vehicle
and attempt to lock / unlock the vehicle. If the vehicle
does not lock / unlock, attempt to lock / unlock using
the second transmitter from the pack.
After a successful ‘Transmitter add’ operation delete the
Key ID and Seed numbers taken from the packaging
label.
The remaining Key ID and Seed numbers are for the
remaining remote transmitter. Ensure that they remain
together .
Integrated Passive Anti-Theft
System (IPATS)
Description
IPATS (immobilisation system) is responsible for enabling /
disabling engine functionality. The system is totally passive
and requires no extra inte rvention from the user.
To prevent the engine from starting the IPATS disables the
fuel pumps, injectors, and the crank circuit.
Disarming IPATS
When the ignition key is located in the ignition barrel and
turned to position ‘II’, the key is validated. If successful,
subsequent requests for crank and engine start will be
allowed. If the key validation fa ils, then engine starting will
be prevented.
Arming IPATS
To arm the system the user simply removes the ignition key.
IPATS LED
An IPATS LED is located in the DIM to display the
immobilisation status and DTC’s using flash codes.
Normal behaviour following a su ccessful key read is for the
LED to illuminate for three seconds and then to extinguish.
If the self-test detects any problem with IPATS when the
ignition is turned on, the IPAT S LED will flash at 4Hz for 1
minute. The IPATS LED will then flash one of the following
codes:
Caution
Do not lose the transmitter packaging, with the number
label attached, before progra mming to the vehicle. The
remote transmitters can not be programmed without the Seed and Key ID numbers.
If the CEM is required to be renewed then all remote
transmitters must be renewed as well.
XXX-XXX-XXX-XXX
XXXXXX XXX-XXX-XXX-XXX
XXXXXX
DTC
Flash
Code
Description
B1681 11 Transceiver not connected
B2103 12 Transceiver antenna coil malfunction
B1600 13 No key-code from the key
B1602 14 Invalid/Partial key code from transceiver
B1601 15 Keycode not recognised (but correct format)
B1213 21 Less than two keys stored
B1342 EEPROM fault (failed store operation)
B2431 Key would not store, (key fault)

Diagnostic Ports
Appendix & Glossary20-1-2 Workshop Manual May 2007
Appendix & Glossary
Diagnostic Ports (20.01)
Diagnostic ports are provided for:
•OBD II
• Body - including

LHD RHD
PRNDCRUISE000000MILES00 0T10
Engine
Body

Fluids/Capacities
Appendix & Glossary
May 2007 Workshop Manual 20-1-3
Fluids/Capacities
Terms
Frequently used alternative names or spellings for vehicle
components mentioned in this Workshop Manual.
Capacities
Europe UK USA
Engine sump (incl. filter) 9 .5 litres 16.7 pints 10.0 Qts
Engine sump (excl. filter) 8 .5 litres 15.0 pints 9.0 Qts
Engine cooling system 12 litres 21 pints 14.4 Qts
Screen washer reservoir 2.0 litres 3.5 pints 2.2 Qts
Gearbox & Cooler 4.7 litres 7.9 pints 5.6 Qts
Final drive 2.0 litres 3.5 pints 2.2 Qts
Fuel tank 80.0 litres 17.6 galls 88.0 Qts
Recommended Fluids
Engine oil (Initial fill) Castrol Edge Sport 10w60
Do not mix Engine oil with any mineral oils.
Engine coolant 50% water, 50% OAT Coolant (Arteco Havoline XLC only)
Do not mix OAT coolant with any glycol based anti-freeze.
Gearbox oil Shell Transaxle Oil 75w90
Final drive oil Mobil 1 80w140
Brake fluid Castrol Super Response DOT4
Power steering fluid Esso Power steering Fluid
A/C Refrigerant R134A (HFC134A)
A/C Compressor oil ND8
UK EnglishUS English
Bonnet Hood
Boot Trunk
Brake Disc Rotor
Handbrake Parking Brake
Petrol Gasoline
Tyre Tire
Wing Fender
Windscreen Windshield
Sill Rocker Panel

Special Tools - Pictorial Index
Appendix & Glossary20-1-8 Workshop Manual May 2007
501-F116 (IP Removal)
204-321-01 (Spring Compressor Adaptor Plate)
303-021-02 (Engine Support Brackets)
Part No./Description
303-1185 (Flywheel Locking Tool)
303-1186 (Crankshaft Vibration Damper Remover)
303-1187 (Oil Filter Wrench)
Part No./Description

Special Tools - Pictorial Index
Appendix & Glossary
May 2007 Workshop Manual 20-1-9
303-1188 (Sump Filter Plug Tool)
303-1189 (Crankshaft Rear Oil Seal Installer/Remover)
303-1190 (Crankshaft Front Oil Seal Remover)
Part No./Description
303-536 (Engine Lifting Brackets)
303-749 (Engine Lifting Brackets)
303-750 (Crankshaft Front Oil Seal Installer)

Maintenance Schedules
Appendix & Glossary20-1-12 Workshop Manual May 2007
Maintenance Schedules
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Pre-maintenance
x x x Pre-Maintenance Road Test Evaluation.
x x x Install vehicle protection kit and wing covers.
x x x Check Bulletins/Field Service Actions/Recall Status.
Fluids, Filters and Leaks Checks x - - Check/top-up engine oil level.- x x Renew engine oil and filter. Clean sump filters.
x x x Check for engine oil leaks. Every 48,000km
(30,000 miles)/3 Years Renew air cleaner elements.
Every 32,000km
(20,000 miles)/2 Years Renew air cleaner elements - extreme environments.
x x - Check transaxle for leaks.
Every
32,000km (20,000
miles)/3 Ye a r s Every
96,000km (60,000
miles)/6 Ye a r s Every
160,000km (100,000
miles)/10 years Check/top-up transaxle oil levels.
Every 64,000km
(40,000 miles)/4 Years Renew transaxle oil and clean filter.
Every 160,000km
(100,000 miles)/5 Years Renew engine coolant-ensure 50/50 concentration.
x x x Check/top-up engine coolant.
x x x Check for fuel leaks. Every 2 Years Renew brake/clutch fluid.
- x x Check/top-up brake/clutch fluid reservoir.
x x x Check power steering system for leaks.
x x x Check brake hoses, pipes and unions for leaks.
x x x Check suspension dampers for leaks.
x x x Top-up windscreen/headlamp washer reservoir.
x x x Check exhaust system for leaks.
x x x Check A/C system for leaks. - - x Renew pollen filter.
x x x Check/top-up power steering fluid.

Contents
Item No. of Pages

1. EOBD Monitors Summary 43
Dated 1st May 2009


2. 09MY V8 Vantage EOBD Documentation
a. D ata Tables 13
b. Function Tables 1
c. Notes 1
d. ASM Transmission Data Tables 6

3. V12 Family EOBD Documentation
V12 Vantage, 09MY DBS & 09MY DB9 EOBD Documentation
e. Data Tables 16
f. Function Tables 2
g. Notes 2
h. 09MY DB9 & DBS Automatic Transmission Summary 4


Note: The V12 EOBD engine family is certified as a single submission.
The calibration content and therefore th e data is identical for each model
with the V12 engine; V12 Vantage, DBS and DB9.
The Automatic Transmission summary is included but does not apply to
the V12 Vantage.

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
[email protected] AML EOBD Monitors 07 ROC.doc Page 2 of 43

AML EOBD System Operation
Summary for Gasoline Engines.
Contents

Introduction ........................................................................................................................................................................................3
Catalyst Efficiency Monitor ...............................................................................................................................................................4
Misfire Monitor..................................................................................................................................................................................6
Fuel System Monitor ..........................................................................................................................................................................9
HO2S Monitor............................................................................................................................... ...................................................10
Differential Pressure Feedback EGR System Monitor.....................................................................................................................13
Electronic Throttle Monitor............................................................................................................................... ...............................16
Dual MAF Diagnostic............................................................................................................................... .......................................18
SAIR Monitor............................................................................................................................... ....................................................22
VCT Monitor............................................................................................................................... .....................................................25
Comprehensive Component Monitor - Engine............................................................................................................................... ..27
Comprehensive Component Monitor - Manual Transmission..........................................................................................................30
Comprehensive Component Monitor - Automatic Transmission .....................................................................................................31
6HP26 Automatic Transmission............................................................................................................................... ........................34
Auto Shift Manual (ASM) Transmission............................................................................................................................... ...........34
Inspection Maintenance Readiness Code............................................................................................................................... ..........35
Tamper Protection............................................................................................................................... .............................................35
Serial Data Link Connector............................................................................................................................... ...............................35
Serial Data Link Communication Protocol............................................................................................................................... ........35
Serial Data Link MIL Illumination............................................................................................................................... ....................36
Glossary of Terms............................................................................................................................... .............................................37
MIL Code List............................................................................................................................... ...................................................39
MIL Symbol............................................................................................................................... ......................................................43