AUDI A3 1997 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Owner's Guide

15-29

- Perform throttle valve control module adaptation
to Engine Control Module (ECM).

Repair Manual, 1.8 Liter 5V Turbo Fuel
Injection & Ignition, Repair Group 24
Tightening torques

Component
Tightening
torque
Intake manifold brace to intake
manifold 20 Nm (15 ft
lb)
Intake manifold brace to bracket 20 Nm (15 ft
lb)
Turbocharger to exhaust
manifold 35 Nm (26 ft
lb)
Turbocharger bracket to
turbocharger (bolt and washer
assembly M8) 40 Nm (30 ft
lb)

Turbocharger bracket to cylinder
block 45 Nm (33 ft
lb)
Retainer straps for oil supply line
to cylinder head 20 Nm (15 ft
lb)

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15-30

Compression, checking


Special tools and equipment

VAG1381 or VAG1763 compression tester
3122B spark plug removal tool

Test condition
Minimum engine oil temperature: 30 C (86
F)

Test procedure

- Remove engine covers.

- Switch ignition off and remove harness
connectors to ignition coils.

- Unbolt ignition coils (arrows).
- Remove all harness connectors to fuel injectors.
- Using 3122B spark plug removal tool, remove all spark plugs.
- Open throttle to Wide Open Throttle (WOT) position.
- Using VAG1381 or VAG1763 compression tester, test engine
compression.
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Note:
Use VAG1381 or VAG1763 compression tester user manual.
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15-31

- Activate starter until no further pressure
increases are indicated by VAG1381 or
VAG1763 compression tester.

Compression pressure

Engine code
New
Wear limit

AEB 10.0-13.0 bar
(145-188.5 psi) 7.0 bar
(101.5 psi)
Permissible difference between all cylinders: 3
bar (43 psi)

- Install spark plugs and ignition coils.

- Check DTC memory.

Repair Manual, 1.8 Liter 5V Turbo Fuel
Injection & Ignition, Repair Group 01
Note:
Diagnostic Trouble Codes (DTCs) are stored
when harness connectors are disconnected.
After testing, check DTC memory and erase.
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Tightening torques

Component
Tightening
torques
Spark plugs into cylinder
head 30 Nm (22 ft lb)
Ignition coils to cylinder head
cover 10 Nm (7 ft lb)
Pa
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ylinder head, removin
g and installin
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11/18/2002 htt
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play?action=Goto&t
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