belt AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual A3 2000 8L / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/960/w960_960-0.png AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual

Page 14 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-42
      
Oil seals for camshafts, replacing
 
     
Cylinder head installed 
     Lock carrier in service position   Page 13
-1 
     
Special tools and equipment  
     
2085 seal puller
     324

Page 16 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-43
      
CAUTION! 
     
Before removing toothed belt, note direction 
of rotation with chalk or felt-tip marker. 
Reversing the direction of rotation of a used 
belt can destroy the belt. 
    
-

Page 19 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-46
 
    
Note:  
While turning camshaft, valves could hit pistons that are at TDC. Verify 
that no piston is at TDC. Valves and/or pistons may be damaged. 
Note:  
Follow all procedures for removi

Page 20 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-47
      
Replacing intake camshaft oil seal  
     
Removing 
     
-  Remove ribbed belt and ribbed belt tensioner   
Page 13
-15
 . 
    
-  Disconnect harness connector from Camshaft Position (

Page 22 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-49
 
    
Note:  
When installing ribbed belt, make sure it is seated correctly on the pulleys. 
Tightening torques   -  Using 3241/3 camshaft fitting tool and 3241/1 pressure sleeve, press 
oil se

Page 23 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-50
      
Camshafts and hydraulic chain 
tensioner, removing and installing
 
     
Cylinder head installed 
     Lock carrier in service position   Page 13
-1 
     
Special tools and equipment

Page 24 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual CAUTION! 
Before removing toothed belt, note direction of rotation with chalk or 
felt-tip marker. Reversing the direction of rotation of a used belt can 
destroy the belt. 
Pa
ge 24 of 51 Valvetrain,

Page 25 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-51
 
    
-  Loosen tensioner (arrows) and remove toothed belt from camshaft 
gear. 
-  Use 3036 retainer to loosen camshaft gear.
- Remove camshaft gear. 
-  Remove housing for Camshaft Position (

Page 32 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-58
 
    
Note:  
When turning camshaft, crankshaft must not be at TDC Cyl. 1 for any 
cylinder. Valves and/or pistons may be damaged. 
Note:  
Follow all procedures for removing and installing too

Page 33 of 51

AUDI A3 2000 8L / 1.G AEB ATW Engines Valvetrain Servicing Workshop Manual 15-59
      
Tightening torques  
     
Component  
Tightening 
torques  
Bearing cap to cylinder head   10 Nm (7 ft lb)  
Hydraulic chain tensioner to 
cylinder head  10 Nm (7 ft lb)  
Shutter wheel
Page:   1-10 11-20 next >