oil AUDI A4 1995 B5 / 1.G 01A Transmission Differential Remove And Install Workshop Manual

39-115


5 -
Final drive cover1)
Always replace O-ringWith O-ringLubricate O-ring with oil when installing
6 -
Torx bolt 25 Nm (18 ft lb)
7 -
Right seal Replacing Page 39
-100
8 -
Socket-head bolt
25 Nm (18 ft lb)
9 -
Drive flange, right Removing and installing Fig. 1
10 -
Oil filler plug
35 Nm (26 ft lb)
11 -
Differential with ring gear1) Disassembling and assembling Page 39
-121

12 -
Oil drain plug
35 Nm (26 ft lb)
13 -
Bushing
Pa
ge 3 of 9 Differential, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.14

39-119

Removing

Final drive removed

Special tools and equipment
VAG1306 drip tray
Secure complete final drive to repair stand using
VW540 bracket Page 39
-110
.
Place drip tray under final drive and drain gear
oil.

- Remove left and right drive flanges:
- To loosen mounting bolt, screw two bolts into drive flange and counter-
hold with pry bar.
- Mark drive flanges (left and right).
- Pull out drive flange using screwed in bolts.
- Remove mounting bolts from final drive cover.
- Remove final drive cover from final drive housing and remove
differential.
Pa
ge 8 of 9 Differential, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.14

39-120

Installing
Install in reverse order of removal, note the
following:

- Install differential.

- Replace O-ring for final drive cover and lubricate
before installing.

- Install final drive cover on final drive housing and
tighten in diagonal sequence to 25 Nm (18 ft lb).

- Replace seals for drive flange Page 39
-
100
.

- Fill space between sealing lip and dust lip with
gear oil

- Install drive flanges and tighten 25 Nm (18 ft lb).
- Top off gear oil in final drive and check oil level Page 39
-84
.Pa
ge 9 of 9 Differential, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.39.14