clutch AUDI A4 1995 B5 / 1.G AFC Engine Assembly Workshop Manual

10-5

- Remove intake air duct to air cleaner at air
scoop and lift out.

- Disconnect harness connectors for headlights and turn signal lights.
- Disconnect harness connector of engine coolant temperature sensor
near bottom coolant hose at left of radiator.

- Disconnect four harness connectors at ABS hydraulic unit.
- Disconnect harness connectors for anti-theft warning system at upper
left of front end.
- Disconnect coolant hose at top left of engine.
- Unclip and disconnect A/C clutch harness connectors at radiator air
guide on lower right.
- Disconnect harness connectors at both horns, let cables hang free.
- Remove air scoop.
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10-11

Installing

The engine is installed in the reverse order of
removal, with the addition of the following special
conditions and steps:

WARNING!

Do not re-use any fasteners that are worn or
deformed in normal use. Many fasteners are
designed to be used only once and become
unreliable and may fail when used a second
time. This includes, but is not limited to, nuts,
bolts, washers, self-locking nuts or bolts,
circlips and cotter pins. Always follow
recommendations given in this publication.
Always replace these fasteners with new
parts.

- Check that alignment sleeves for centering
engine and transmission are properly installed in
cylinder block. Install sleeves if necessary.

- Always install new seals and gaskets.

- Check centering of clutch disc, if necessary.

- Check clutch release bearing for wear and
replace if necessary.

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- Clean transmission input shaft splines. Lightly
lubricate clutch release bearing and
transmission input shaft splines with G 000 100
grease. Do not grease guide sleeve for release
bearing.

- Install engine mounts free of stress. To do so,
align engine by shaking before tightening engine
mounts.
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