diagram AUDI A4 1995 B5 / 1.G AHA Engine Motronic Ignition System Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1995, Model line: A4, Model: AUDI A4 1995 B5 / 1.GPages: 34, PDF Size: 0.19 MB
Page 3 of 34

28-2
      
Camshaft Position (CMP) sensor -G40-, 
checking
 
     
Notes:  
     
Camshaft Position (CMP) sensor -G40- is 
located on the rear of the left cylinder head 
(bank 2). 
     Checking -G163-   page 28
-5 
     
Component location   page 24
-1 
     
Required special tools and test equipment  
     
VAG1598/22 test box 
     Multimeter US1119 (Fluke 83 or equivalent) 
     VW1594 connector test kit 
     Wiring diagrams 
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Page 4 of 34

28-3
      
Checking  
     
-  Disconnect 3-pin harness connector from 
Camshaft Position (CMP) sensor -G40-. 
    
If voltage is OK:  -  Connect multimeter US1119 (Fluke 83 or equivalent) to measure 
voltage across CMP connector terminals 1 (B+) and 3 (Ground), using 
adapters from VW1594 connector test kit. 
-  Switch ignition on.
-  Measure voltage between terminals 1 and 3.
   Specified value: 9-14.5 volts
-  Switch ignition off.
-  Connect VAG1598/22 test box to Motronic ECM harness connector   
page 01
-67
 . 
-  Check wiring for open circuit between ECM/test box and 3-pin harness 
connector, according to wiring diagram. 
 
Connector terminal 1 to ECM/test box socket 11
 Connector terminal 2 to ECM/test box socket 44
 Connector terminal 3 to ECM/test box socket 14
 Specified value: max. 1.5 
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Page 5 of 34

28-4
 
    
If wiring is OK (and voltage across terminals 1 and 3 is OK):  
If wiring is OK (but still no voltage across terminals 1 and 3):  -  Check wiring for short circuit between ECM/test box and 3-pin harness 
connector, according to wiring diagram. 
 
Connector terminal 3 to ECM/test box socket 44
 Connector terminal 3 to ECM/test box socket 11
 Connector terminal 2 to ECM/test box socket 11
 Specified value:   
-  Replace Camshaft Position (CMP) sensor -G40-.
-  Replace Motronic ECM -J220-   page 01
-68
 .
-  Carry out adaptation of throttle valve control module to ECM   page 
24
-150
 . 
- Check readiness code   page 01
-70
 .
   If Diagnostic Trouble Code (DTC) memory has been erased, or ECM 
has been disconnected, generate new readiness code   page 01
-73
 . 
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Page 6 of 34

28-5
      
Camshaft Position (CMP) sensor 2 -
G163-, checking
 
     
Notes:  
     
Camshaft Position (CMP) sensor 2 -G163- is 
located on the front of the right cylinder head 
(Bank 1). 
     Checking -G40-   page 28
-2 
     
Component location   page 24
-1 
     
Required special tools and test equipment  
     
VAG1598/22 test box 
     Multimeter US1119 (Fluke 83 or equivalent) 
     VW1594 connector test kit 
     Wiring diagrams 
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Page 7 of 34

28-6
      
Checking  
     
-  Disconnect 3-pin harness connector from 
Camshaft Position (CMP) sensor 2 -G163-. 
    
If voltage is OK:  -  Connect multimeter US1119 (Fluke 83 or equivalent) to measure 
voltage across CMP connector terminals 1 (B+) and 3 (Ground), using 
adapters from VW1594 connector test kit. 
-  Switch ignition on.
-  Measure voltage between terminals 1 and 3.
   Specified value: 9-14.5 volts
-  Switch ignition off.
-  Connect VAG1598/22 test box to Motronic ECM harness connector   
page 01
-67
 . 
-  Check wiring for open circuit between ECM/test box and 3-pin harness 
connector, according to wiring diagram. 
 
Connector terminal 1 to ECM/test box socket 11
 Connector terminal 2 to ECM/test box socket 76
 Connector terminal 3 to ECM/test box socket 67
 Specified value: max. 1.5 
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Page 8 of 34

28-7
 
    
If wiring is OK (and voltage across terminals 1 and 3 is OK):  
If wiring is OK (but still no voltage across terminals 1 and 3):  -  Check wiring for short circuit between ECM/test box and 3-pin harness 
connector, according to wiring diagram. 
 
Connector terminal 3 to ECM/test box socket 76
 Connector terminal 3 to ECM/test box socket 11
 Connector terminal 2 to ECM/test box socket 11
 Specified value:   
-  Replace Camshaft Position (CMP) sensor 2 -G163-.
-  Replace Motronic ECM -J220-   page 01
-68
 .
-  Carry out adaptation of throttle valve control module to ECM   page 
24
-150
 . 
- Check readiness code   page 01
-70
 .
   If Diagnostic Trouble Code (DTC) memory has been erased, or ECM 
has been disconnected, generate new readiness code   page 01
-73
 . 
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Page 9 of 34

28-8
      
Knock sensor and knock sensor control, 
checking
 
     
Required special tools and test equipment  
     
VAG1551/1552 Scan Tool (ST) with 
VAG1551/3 adapter cable 
     VAG1598/22 test box 
     Multimeter US1119 (Fluke 83 or equivalent) 
     VW1594 connector test kit 
     Wiring diagrams 
     
Checking  
     
-  Connect VAG1551/1552 Scan Tool (ST) and 
press buttons -0- and -1- to insert "Engine 
Electronics" address word 01 (with engine 
running at idle)   page 01
-8 . 
Rapid data transfer 
HELP
Select function XX
    
Indicated on display  
-  Press buttons -0- and -8- to select "Read Measuring Value Block" 
function 08, and press -Q- button to confirm input. 
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Page 15 of 34

28-12
      
Continuation  
     
-  Disconnect 3-pin connector from Knock Sensor 
(KS) 1 -G61-. 
    
If resistance is OK (no continuity):  -  Connect multimeter US1119 (Fluke 83 or equivalent) to measure 
resistance between connector terminals, using adapters from VW1594 
connector test kit. 
 
Connector terminals 1 and 2
 Connector terminals 1 and 3
 Connector terminals 2 and 3
 Specified value:   
-  Connect VAG1598/22 test box to Motronic ECM harness connector   
page 01
-67
 . 
    
-  Check wiring for open circuit between ECM/test box and 3-pin harness 
connector, according to wiring diagram. 
 
Connector terminal 1 to ECM/test box socket 68
 Connector terminal 2 to ECM/test box socket 67
 Connector terminal 3 to ECM/test box socket 67
 Specified value: max. 1.5 
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Page 17 of 34

28-14
      
-  Disconnect 3-pin connector from Knock Sensor 
(KS) 2 -G66-. 
    
If resistance is OK (no continuity):  -  Connect multimeter US1119 (Fluke 83 or equivalent) to measure 
resistance between connector terminals, using adapters from VW1594 
connector test kit. 
 
Connector terminals 1 and 2
 Connector terminals 1 and 3
 Connector terminals 2 and 3
 Specified value:   
-  Connect VAG1598/22 test box to Motronic ECM harness connector   
page 01
-67
 . 
    
-  Check wiring for open circuit between ECM/test box and 3-pin harness 
connector, according to wiring diagram. 
 
Connector terminal 1 to ECM/test box socket 60
 Connector terminal 2 to ECM/test box socket 67
 Connector terminal 3 to ECM/test box socket 67
 Specified value: max. 1.5 
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Page 32 of 34

28-26
       If LED does not flash:  
     
-  Connect VAG1598/22 test box to ECM harness 
connector  page 01
-67
 . 
    
If wiring is OK:  -  Check wiring between ECM/test box and 5-pin connector for continuity 
and/or short circuit per wiring diagram. 
 
Connector terminal 3 to ECM/test box socket 71
 Connector terminal 4 to ECM/test box socket 78
 Connector terminal 5 to ECM/test box socket 70
-  Replace Motronic ECM -J220-   page 01
-68
 .
-  Carry out adaptation of throttle valve control module to ECM   page 
24
-150
 . 
- Check readiness code   page 01
-70
 .
   If Diagnostic Trouble Code (DTC) memory has been erased, or ECM 
has been disconnected, generate new readiness code   page 01
-73
 . 
Pa
ge 32 of 34 Motronic i
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.28.1