wiring AUDI A4 1995 B5 / 1.G APB Engine Secondary Air System Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1995, Model line: A4, Model: AUDI A4 1995 B5 / 1.GPages: 29, PDF Size: 0.44 MB
Page 12 of 29

26-42
 
    
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
 Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel Injection & Ignition, 
Engine Code(s): APB, Repair Group 24
   
Checking activation  
Check wire connection from terminal 1 of connector via fuse -S234- 
(in fuse holder, socket 34) to Fuel Pump (FP) relay for open circuit: Check Fuel Pump (FP) relay. 
    
-  Connect VAG 1527B voltage tester between terminal 1 and 2.
Pa
ge 12 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2 
Page 13 of 29

26-43
      
-  Initiate output Diagnostic Test Mode (DTM) and 
activate Secondary Air Injection (AIR) solenoid 
valve -N112 
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 01
   
Output Diagnostic Test Mode Secondary. air. inj. solenoid valve -N112
    
Indicated on display  
If LED does not blink or if it remains constantly lit:  
 Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel Injection & Ignition, Engine Code(s): APB, Repair Group 24
     
LED must blink.
-  Connect VAG 1598/31 test box at wiring harness to ECM, do not 
connect ECM. 
    
-  Check the following wire connections for open circuit and short circuit 
to Ground (GND) and B+: Harness connector terminal  
VAG 1598/31 test box  
Bushing  
2   44  
-  Repair open circuit or short circuit if necessary.
Pa
ge 13 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2 
Page 19 of 29

 Electrical Wiring Diagrams, Troubleshooting & Component Locations   Check wire connection from battery + (terminal 30) to Secondary Air 
Injection (AIR) pump relay -J299- (in 3-socket relay carrier in E-Box, 
plenum chamber, position 2) for open circuit. 
Pa
ge 19 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2 
Page 20 of 29

26-48
      
-  Connect multimeter for voltage measurement as 
follows: 
     
3-socket relay carrier in E-box, 
plenum chamber, position 2  
terminal  
Measure to  
  
4   Engine 
Ground 
(GND)  
     
-  Operate starter briefly. 
     
 
Specification: approx. battery voltage
      If specified value is not obtained:  
     
-  Perform following tests marked with dots:
    
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   Check fuse -S234- (in fuse holder, position 34). Check wire connection from Secondary Air Injection (AIR) pump relay 
-J299- (in 3-socket relay carrier in E-box, plenum chamber) via fuse -
S234- (in fuse holder, position 34) to Fuel Pump (FP) relay for open 
circuit: 
Pa
ge 20 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2 
Page 23 of 29

26-50
      
-  Connect VAG 1598/31 test box at wiring 
harness to ECM, do not connect ECM. 
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 24
   
     
-  Check following wire connection for open circuit 
and short circuit to Ground (GND) and B+: 
     
3-socket relay carrier in E-
box, plenum chamber, 
position 2  
terminal  
VAG 1598/31 
test box  
Bushing  
6   46  
     
-  Repair open circuit or short circuit if 
necessary. 
      If no malfunctions are detected:  
     
-  Replace Secondary Air Injection (AIR) pump 
relay -J299-. 
Pa
ge 23 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2 
Page 25 of 29

26-52
       If LED does not blink:  
     
-  Perform following tests marked with dots:
     
Check wire connection from connector at 
Secondary Air Injection (AIR) pump motor-
V101- to Secondary Air Injection (AIR) pump 
relay -J299- (in 3-socket relay carrier in E-
Box, plenum chamber, position 2) for open 
circuit. 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
Check wire connection from connector at 
Secondary Air Injection (AIR) pump motor -
V101- to Ground (GND) connection 1 in 
engine compartment wiring harness for open 
circuit: 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
      If no malfunctions are detected:  
     
-  Replace Secondary Air Injection (AIR) pump 
motor -V101-. 
Pa
ge 25 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2