wheel AUDI A4 1995 B5 / 1.G AWM Engine Sealing Flanfes And Flywheel Drive Plate User Guide
[x] Cancel search | Manufacturer: AUDI, Model Year: 1995, Model line: A4, Model: AUDI A4 1995 B5 / 1.GPages: 20, PDF Size: 0.39 MB
Page 11 of 20

13-57
      
Removing  
     
Engine in vehicle 
     Lock carrier must be in service position   
Page 13
-1 . 
     
-  Remove toothed belt   Page 13
-40
 .
     
CAUTION! 
     
The air conditioner refrigerant circuit must 
not be opened. 
     
-  Disconnect A/C compressor from bracket and 
secure to body with wire. 
     
-  Unbolt bracket for A/C compressor -Item 5 -,   
Page 13
-15
 
    
-  Unbolt stop for torque reaction support -arrows-.
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Page 12 of 20

13-58
 
    
-  Remove toothed belt sprocket from crankshaft. To do this, counter hold 
sprocket with 3415. 
-  Remove oil pan   Page 17
-11
    
-  Remove bolts -1 to 6-. 
-  Pry sealing flange loose and remove.
-  Carefully remove any remains of sealant from cylinder block.
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Page 13 of 20

13-59
 
    
WARNING!  
Wear protective glasses. 
Installing  
Note:  
The sealing flange must be installed within 5 minutes after applying 
silicone sealant.  -  Remove remaining sealant from sealing flange with rotating plastic 
brush. 
-  Clean sealing surfaces: they must be free of oil and grease.
    
-  Cut off nozzle of silicon sealant tube at front marking (diameter of 
nozzle = approx. 3 mm). 
 
Silicone sealant D 176 404 A2
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Page 14 of 20

13-60
 
    
Note:  
The bead of sealant must not be thicker than 3 mm, otherwise excess 
sealant will enter the oil pan and obstruct the strainer in the oil intake line. 
Note:  
Use guide sleeve T10053/1 to attach the sealing flange with sealing ring 
installed. 
Note:  
After assembly, the sealant must dry for approx. 30 min. Only then may 
the engine be filled with oil.  -  Apply bead of silicone sealant -arrow-onto clean sealing surface of 
sealing flange, as illustrated (arrow). 
Sealant bead width -arrows-: 2 to 3 mm 
-  Install sealing flange immediately, and tighten all bolts lightly.
-  Tighten sealing flange bolts in diagonal sequence.
-  Install oil pan   Page 17
-23
 .
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Page 15 of 20

13-61
      
-  Install crankshaft oil seal   Page 13
-54
 .
     
-  Install toothed belt (adjust valve timing)   Page 
13
-44
 . 
     
-  Install bracket for A/C compressor -Item 5 -,   
Page 13
-15
 . 
     
- Install lock carrier   Page 13
-1 .
     
Tightening torques  
     
Component  
  
Nm  
Sealing flange to cylinder block      15  
Bracket for air conditioner compressor on 
cylinder block       
33  
A/C compressor to bracket      25  
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Page 16 of 20

13-62
      
Dual mass flywheel/drive plate, 
removing and installing 
 
     
Dual-mass flywheel  
     
Special tools and equipment  
    
Removing  
Counter-hold tool 10-201 
    
-  Reverse position of counter-hold tool 10-201 for loosening/tightening 
bolts. 
-  Mark position of flywheel relative to engine.
- Unbolt flywheel.
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Page 17 of 20

13-63
      
Installing  
      Installation is carried out in the reverse order or 
removal; note the following:  
     
- Replace bolts. 
     
Tightening torque  
     
Component  
  
Nm  
Dual-mass 
flywheel  22.5 mm 
1)  60 + 90
 2)
  
on crankshaft  
43 mm 
1)  
60 + 180
 
3)
  
     
1) Bolt length  
     2) 90 corresponds to a quarter turn  
     
3)180 = 
1/2 turn  
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Page 18 of 20

13-64
      
Drive plate  
     
Special tools and equipment  
    
Removing  
Counter hold VW 558 Hex bolt M8 x 45 and two M10 hex nutsCaliper gauge or depth measure
    
-  Secure counter hold tool VW 558 to drive plate with hex bolt M8 x 45 -
Item 2-. Place two M10 hex nuts between counter-hold tool and drive 
plate. 
-  Mark position of drive plate relative to engine.
- Unbolt drive plate.
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Page 19 of 20

13-65
      
Installing  
    
-  Place drive plate in position with shim -2- and washer -1-. Lug -arrow- 
must face towards torque converter. 
-  Insert at least 3 old securing bolts and tighten to 30 Nm.
    
-  Measure distance -a- at three points and calculate average value.
Specified value: 18.9 to 20.5 mm 
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Page 20 of 20

13-66
       If nominal value is exceeded:  
    
If specified value is attained:  
Tightening torque  1) 90 corresponds to a quarter turn   -  Remove drive plate again and fit without shim -2-. Retighten bolts to 30 
Nm. 
- Measure distance again. 
-  Install new bolts and tighten.Component  
  
Nm  
Drive plate to crankshaft  
60 + 90
 1)
  
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yp
e=re
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