radiator AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual A4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/946/w960_946-0.png AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual

Page 3 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-3
 
  
8 - 
Radiator 
Removing and installing   Page 19
-24
After replacing, replace coolant
9 - 
Upper coolant line 
10 - 
Coolant pump/coolant thermostat Coolant pump, removing and installing

Page 5 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-5
      
-  Place VAG1306 drip tray underneath engine.
     
CAUTION! 
     
Observe disposal regulations for coolant! 
    
Note:   -  Remove retaining clip (arrow) from lower coolant hose and rem

Page 8 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual      
If the radiator, heater core, cylinder head or 
cylinder head gasket is replaced, completely 
replace the engine coolant. 
Pa
ge 8 of 34 Coolin
g system com
ponents, removin
g and installin
g
11

Page 9 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-8
 
    
For coolant G 012 A8 D, use T40007 refractometer to test frost protection 
in cooling system.  
Recommended mixture ratios:  
Vehicles with small cap Frost protection to  
Anti-freeze amou

Page 11 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-10
      
-  Start engine and maintain an engine speed of 
about 2000 RPM for approx. 3 minutes. 
     
-  Allow engine to idle until the lower radiator hose 
is hot.Check coolant level and top up

Page 16 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-14
      
- Drain coolant   Page 19
-4 .
    
-  Loosen clamps for coolant hoses -1- and -2-.
-  Remove coolant hose to radiator at coolant line.
-  Remove intake air duct between intake manifold a

Page 28 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-24
      
Radiator, removing and installing
 
     
Special tools and equipment  
      VAG1306 drip tray  
     
Removing  
     
-  Remove front bumper. 
     
       Repair Manual, Body Exterior

Page 29 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-25
 
    
-  Turn radiator drain plug (arrow) counterclockwise; if needed attach 
accessory hose to connection flange. 
    
Vehicles with automatic transmission 
 Repair Manual, 5 Spd. Automatic T

Page 30 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-26
 
    
Note:  
Make sure fender is protected against possible damage.  -  Remove bolts -4- for air guides at radiator on left and right sides.
-  Remove retaining bolts -1- and -2- from condense

Page 31 of 34

AUDI A4 1996 B5 / 1.G AEB ATW Engines Cooling System Components Workshop Manual 19-27
      
Installing  
      Installation is the reverse of removal, noting the 
following:  
     
-  Fill up with coolant   Page 19
-6 .
     
WARNING! 
     
The cooling system is pressurized wh