wiring diagram AUDI A4 1996 B5 / 1.G AEB Engine Motronic MFI And Ignition System

24-17

Heated Oxygen Sensor (HO2S) and
oxygen sensor control (before TWC),
checking


Notes:

Connector for Heated Oxygen Sensor (HO2S)
before Three Way Catalytic Converter (TWC):
4-pin, brown
Component location Page 24
-1

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test conditions

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ge 25 of 135 Motronic Multi
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU02.24.1

24-27

Oxygen Sensor (O2S) heater (before
TWC), checking


Notes:

Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, brown
Component locations Page 24
-1 .

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU02.24.1

24-32
If there is no voltage:

If there is still no voltage: - Connect multimeter between harness connector terminal 1 (to ECM)
and vehicle Ground, using VW 1594 connector test kit.
Specified value: 11.0-14.5 volts
- Check wiring between terminal 1 and relay panel using appropriate
wiring diagram.
Pa
ge 45 of 135 Motronic Multi
port Fuel In
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(MFI
) and i
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU02.24.1

24-35

Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) and oxygen
sensor control, checking


Notes:

Harness connector for Oxygen Sensor (O2S)
behind Three Way Catalytic Converter (TWC):
4-pin, black
Component locations Page 24
-1

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements

Pa
ge 48 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-43

Oxygen Sensor (O2S) heater (behind
TWC), checking


Notes:

Harness connector for Oxygen Sensor (O2S)
heater: 4-pin, black
Component locations Page 24
-1

Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
Fuse for Oxygen Sensor (O2S) heater OK
Pa
ge 57 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-48
If there is no voltage:

If there is still no voltage: - Connect multimeter between harness connector terminal 1 (to ECM)
and vehicle Ground, using VW 1594 connector test kit.
Specified value: 11.0-14.5 volts
- Check wiring between terminal 1 and relay panel using appropriate
wiring diagram.
Pa
ge 64 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-57

Mass Air Flow (MAF) sensor, checking


Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
All electrical consumers switched off (coolant
fan must not run during test).
A/C must be switched off
Fuse for MAF sensor OK
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(MFI
) and i
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU02.24.1

24-61

Checking voltage supply

If there is no voltage:
Checking wiring - Disconnect 4-pin harness connector from Mass Air Flow sensor (MAF).
- Connect multimeter US 1119 (Fluke 83 or equivalent) between harness
connector terminals 1 and 3 (to ECM), using adapter cables from VW
1594 connector test kit.
Specified value: 9.0-14.5 volts
- Switch ignition off.
- Check wiring using applicable wiring diagram.
- Switch ignition off.
- Connect VAG 1598/22 test box to ECM harness connector Page 01
-
56
.

- Check wiring for open circuits between ECM/test box and 4-pin MAF
sensor harness connector.

Connector terminal 2 to ECM/test box socket 12
Connector terminal 4 to ECM/test box socket 13
Specified value: max. 1.5
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p://127.0.0.1:8080/audi/servlet/Dis
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24-62

- Check wiring for short circuits between terminals
of 4-pin connector, and between connector and
ECM/test box.


Connector terminal 4 to ECM/test box
socket 12

Specified value:

- Switch multimeter to 20 VDC measuring
range.

- Check wiring at 4-pin connector for short circuit
to B+ (battery positive voltage), according to
applicable wiring diagram.


Connector terminal 2 to vehicle Ground

Connector terminal 4 to vehicle Ground

Specified value: 0 volts
If wiring is OK:

- Replace Mass Air Flow sensor (MAF) -G70-.

-
Check readiness code Page 01
-59
. If
Pa
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(MFI
) and i
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
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pair&id=AUDI.B5.FU02.24.1

24-63

Engine Coolant Temperature (ECT)
sensor, checking


Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Test requirements
Engine cold
Pa
ge 84 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1