engine coolant AUDI A4 1996 B5 / 1.G AFC Engine On Board Diagnostic Multiport Fuel Injection User Guide

01-77


EGR vacuum regulator solenoid valve -N18- sticks
in closed position

- Check EGR vacuum regulator solenoid valve -N18-
page 24
-67


Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test drive, check
DTC memory again

EGR valve sticks in closed position

- Check mechanical EGR valve page 24
-70

Malfunction cause found: Yes


- Erase DTC memory, test drive and after test drive, check
DTC memory again
Notes:

Recognition condition for the malfunction "P0401 / 16785" (mech. valve continuously closed) is a coolant temperature over
72 C (162 F), an open idle switch, a throttle angle less than 42.5 , a vehicle speed between 70 km/h and 105 km/h (44
and 66 mph), an EGR duty cycle greater than 50%, an engine speed between 1500 RPM and 3300 RPM and an engine
load between 23% and 60%. If all these conditions are fulfilled and the EGR temperature signal is less than 50 C (122
F) for longer than 34 sec, the malfunction "P0401 / 16785" is set.
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)
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01-86

Output on GST and/or on
VAG 1551 scan tool Possible malfunction cause

Malfunction repair
P0501 / 16885
Vehicle Speed Sensor
Range/Performance Wiring connection between vehicle speed
sensor and engine control module has open
circuit

- Check vehicle speed signal page 24
-97

MIL Status:
MIL lights up immediately Malfunction cause found: Yes


- Erase DTC memory, test drive and
after test drive, check DTC memory
again
For troubleshooting Display
group 019

Notes:
The malfunction "P0501/ 16885" is set after engine start as soon as, at a coolant temperature over 80 C (176 F) and an
engine speed signal between 1300 RPM and 6000 RPM the vehicle speed signal during a deceleration fuel shut off is less
than 1 km/h (1 mph). The duration of the deceleration fuel shut off must be longer than 3 sec.
Pa
ge 116 of 366 On Board Dia
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jection
(MFI
)
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-91


Engine Control Module
(ECM) -J192- faulty

- Replace and code engine control module page 01
-265
erase DTC
memory and test drive check DTC memory
Note:
The malfunction "P1101 / 17509" is set 123 sec after engine start and at a coolant temperature over 30 C (86 F) as soon as
the oxygen sensor control has reached the rich limit for 2 sec more than 20 times (or 40 sec. without interruption).
Pa
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jection
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)
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yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-94


Wiring connection to Oxygen Sensor (O2S) behind Three
Way Catalytic Converter (TWC) -G130- (B1-S2) faulty, or
sensor -G130- faulty

- Check O2S behind three way catalytic converter -
G130- (B1-S2) page 24
-53


Malfunction cause found: Yes
No
Continued next page

- Erase DTC memory, test drive and after test drive,
check DTC memory again

Engine Control Module (ECM) -J192- faulty

- Replace and code engine control module page 01
-265
erase DTC memory and test drive
check DTC memory
Note:
The malfunction "P1104 / 17512" is set 123 sec after engine start, coolant temperature over 80 C (176 F), oxygen sensor
control active, engine speed between 1500 min and 5000 min, load between 19% and 80% and probe heater switched on at
least 45 sec, as soon as the signal voltage is less than 0.040 V for longer than 60 sec.
Pa
ge 126 of 366 On Board Dia
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(OBD
) - Multi
port Fuel In
jection
(MFI
)
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-98


Engine Control Module
(ECM) -J192- faulty

- Replace and code engine control module page 01
-265
erase DTC
memory and test drive check DTC memory
Note:
The malfunction "P1106 / 17514" is set 123 sec after engine start, with a coolant temperature over 30 C (86 F) as soon as
the oxygen sensor control has reached the rich limit for 2 sec more than 20 times (or 40 sec. without interruption).
Pa
ge 130 of 366 On Board Dia
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(OBD
) - Multi
port Fuel In
jection
(MFI
)
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-101

Output on GST and/or
on VAG 1551 scan tool Possible malfunction
cause
Malfunction repair

Engine Control Module
(ECM) -J192- faulty

- Replace and code engine control module page 01
-265

erase DTC memory and test drive check DTC
memory
Note:
The malfunction "P1109 / 17517" is set 123 sec after engine start with coolant temperature over 80 C (176 F), oxygen
sensor control active, engine speed between 1500 RPM and 5000 RPM, load between 19% and 80% and probe heater
switched on at least 45 sec., as soon as the signal voltage is less than 0.040 V for longer than 60 sec.
Pa
ge 135 of 366 On Board Dia
gnostic
(OBD
) - Multi
port Fuel In
jection
(MFI
)
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-125

Output on GST and/or
on VAG 1551 scan tool
Possible malfunction cause

Malfunction repair
P1407 / 17815
EGR Temp.Sensor
Signal too Low Harness connector for EGR
temperature sensor -G98- loose or
corroded due to moisture in the harness
connector

- Check harness connector for tight fit and
contact corrosion, if necessary reconnect
and/or clean, installation location page 24
-
1

Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test
drive, check DTC memory again
MIL Status:
MIL lights up
immediately Wiring connection to EGR temperature
sensor -G98- faulty or sensor -G98- faulty

- Check EGR temperature sensor -G98-
page 24
-71


Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test
drive, check DTC memory again
For troubleshooting
Display group 017
Engine Control Module (ECM) -J192-
faulty

- Replace and code engine control module
page 01
-265
erase DTC memory and test
drive check DTC memory
Note:
The malfunction "P1407 / 17815" is set after a cold start (coolant starting temperature less than 30 C (86 F) as soon as an
EGR temperature signal is received that lies over 200 C (392 F)
Pa
ge 168 of 366 On Board Dia
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(OBD
) - Multi
port Fuel In
jection
(MFI
)
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-126

Output on GST and/or
on VAG 1551 scan tool
Possible malfunction cause

Malfunction repair
P1408 / 17816
EGR Temp.Sensor
Signal too High Harness connector for EGR
temperature sensor -G98- loose or
corroded due to moisture in the harness
connector

- Check harness connector for tight fit and
contact corrosion, if necessary reconnect
and/or clean, installation location page 24
-
1

Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test
drive, check DTC memory again
MIL Status:
MIL lights up
immediately
Wiring connection to EGR temperature
sensor -G98- faulty or sensor -G98- faulty

- Check EGR temperature sensor -G98-
page 24
-71


Malfunction cause found: Yes
No

- Erase DTC memory, test drive and after test
drive, check DTC memory again
For troubleshooting
Display group 017
Engine Control Module (ECM) -J192-
faulty

- Replace and code engine control module
page 01
-265
erase DTC memory and test
drive check DTC memory
Note:
The malfunction "P1408 / 17816" is set with open idle switch, a coolant temperature greater than 72 C (162 F), a throttle
angle less than 42.5 , a vehicle speed between 70 km/h and 105 km/h (44 and 66 mph), an EGR valve duty cycle greater
Pa
ge 169 of 366 On Board Dia
gnostic
(OBD
) - Multi
port Fuel In
jection
(MFI
)
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-151

Note:
After function 04 is called up, the Engine Control
Module (ECM) carries out the following
operations:

Constant ignition timing point of 12 BTDC is
output in idle.

Digital idle speed control is blocked.
Evaporative emissions canister purge regulator
valve is closed.
A/C compressor is switched off.
EGR vacuum regulator solenoid valve is
closed
No coolant temperature correction-fixed value
of 80 C (176 F)

Learning values are relearned (idle and CO
content are adjusted automatically)
Pa
ge 207 of 366 On Board Dia
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(OBD
) - Multi
port Fuel In
jection
(MFI
)
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1

01-156
Display group overview with test table

Note:
Display groups 000 to 010 are used for general troubleshooting.
Display group
Display shows
Designation
000 Basic setting 0
1 2 3 4 5 6 7 8 9 10 Key to displays page 01
-163

001 Basic setting 1
1 2 3 4 1 = Engine coolant temperature
2 = Mass Air Flow (MAF) sensor output voltage
3 = Altitude display (only on vehicles with secondary air system )
4 = Engine Control Module (ECM) voltage supply
002 Basic setting 2
1 2 3 4 1 = Throttle Position (TP) sensor voltage (coarse)
2 = Throttle Position (TP) sensor voltage (fine)
3 = Throttle Position (TP) sensor learning value
4 = Closed Throttle Position (CTP) switch
003 Basic setting 3
1 2 3 4 1 = Engine speed (RPM)
2 = Engine load
3 = Throttle angle
Pa
ge 214 of 366 On Board Dia
gnostic
(OBD
) - Multi
port Fuel In
jection
(MFI
)
11/22/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU01.01.1