diagram AUDI A4 1996 B5 / 1.G AHA Engine Multiport Fuel Injection And Ignition System Owner's Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1996, Model line: A4, Model: AUDI A4 1996 B5 / 1.GPages: 166, PDF Size: 0.91 MB
Page 124 of 166

24-97
       If the LED test light does not light up:  
     
-  Repeat test at other terminal of fuse 29.
    
If the LED test light still does not light up:  
-  Check wiring for open circuit between fuse 29 and terminal 30 at relay 
position 6, using the applicable wiring diagram. Repair wiring as 
necessary. 
  
Specified value: max. 1.5 
    
Note:  
This step lets the fuel pump run without the engine running. The closed 
throttle position switch must be closed during the test, or the selected fuel 
injector will discharge fuel when it is actuated 5 times.  -  Connect VAG1527 LED voltage tester between Ground and one of the 
two terminals of fuse 34. 
-  Initiate output Diagnostic Test Mode (DTM) and advance to test of 
cylinder 1 fuel injector -N30-   page 01
-51
 . 
 
LED test light must light up
 Fuel pump relay must be activated
Pa
ge 124 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 126 of 166

24-98
       If the LED test light does not light up:  
     
-  Repeat test at other terminal of fuse 34.
    
If the LED test light still does not light up:  
-  Check wiring for open circuit between fuse 34 and terminal 31 at relay 
position 6, using the applicable wiring diagram. Repair wiring as 
necessary. 
  
Specified value: max. 1.5 
Pa
ge 126 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 127 of 166

24-99
      
Checking fuel pump relay voltage supply and 
actuation  
     
-  Remove fuel pump relay -J17- from relay panel 
position 6. 
     
Checking fuel pump relay voltage supply 
     
-  Switch ignition on.
    
If voltage is NOT OK:  -  Connect multimeter US1119 (Fluke 83 or similar) and check for voltage 
at relay socket: 
 
Terminals 28 (B+) and 34
 Terminals 32 (B+) and 34
 Specified values: approx. Battery Positive Voltage (B+)
-  Repair wiring according to applicable wiring diagram.
Pa
ge 127 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 128 of 166

24-100
      
Checking fuel pump relay actuation 
    
Note:  
The LED light will light dimly before and after cranking the starter. 
If the LED test light does not light up while cranking the starter, check 
wiring as follows.  -  Connect VAG1527B LED voltage tester between relay socket terminals 
28 (B+) and 29. 
-  Briefly crank starter.
   LED test light must light up.
    
If resistance is NOT OK:  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations 
binder.    -  Connect VAG1598/22 test box to ECM harness connector   page 01
-
67
 . (Numbers marked on ECM connector match those on test box). 
-  Connect multimeter US1119 (Fluke 83 or equivalent) to check for open 
circuit between relay socket terminal 29 and test box socket 4. 
  
Specified value: max. 1   -  Repair wiring using applicable wiring diagram.
Pa
ge 128 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 130 of 166

24-102
      
Fuel injectors, checking
 
     
WARNING! 
     
Fire hazard! Do not smoke, work near heaters 
or open flame, or have anything nearby that 
could ignite fuel. The fuel system is under 
pressure. Before opening, cover connections 
with a rag, and open carefully to release 
pressure. 
      Activating fuel injectors via output Diagnostic 
Test Mode (DTM)   page 01-51
   
     
Required special tools and test equipment  
     
VAG1598/22 test box 
     Multimeter US1119 (Fluke 83 or equivalent) 
     VAG1527B LED voltage tester 
     VW1594 connector test kit 
     Wiring diagram 
     
Test requirements  
     
Pa
ge 130 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 135 of 166

24-105
      
-  Check wiring for open circuit between fuel 
injector connector terminal 1 and relay panel, 
according to wiring diagram. 
     
  
Specified value: max. 15      
-  Check wiring for short circuits between wires 
and connector terminals. 
     
  
Specified value:      
Fuel injector resistance, checking  
    
If resistance is NOT OK:  -  Check resistance of individual fuel injectors.
  
Specified value: 13.5-15.5 -  Replace affected fuel injector.
Pa
ge 135 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 158 of 166

24-121
      
Checking EVAP canister purge regulator 
valve voltage supply  
     
Test conditions  
     
Fuse for EVAP canister purge regulator 
valve OK 
     
-  Disconnect harness connector from EVAP 
canister purge regulator valve. 
    
If LED test light does not light:  
If wiring is OK:  -  Connect VAG1527B LED voltage tester between connector terminal 1 
(B+) and engine Ground. 
-  Operate starter motor. 
   Specified value: LED must light up
-  Check wiring for open circuit between connector terminal 1 and fuse, 
according to wiring diagram; repair if necessary. 
  
Specified value: 1.0   max.-  Check fuel pump relay   page 24
-95
 .
Pa
ge 158 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1 
Page 162 of 166

24-125
      
Voltage supply, checking  
    
If LED tester does not light:  -  Disconnect harness connector for LDP -V144-.
-  Connect VAG1527B LED voltage tester between connector terminal 3 
(B+) and engine Ground. 
-  Start engine and run engine at idle.
   LED must light up.
-  Check fuse for LDP -V144-.
-  Check wiring for open circuit between terminal 3 and fuse, according to 
wiring diagram. 
  
Specified value: max. 0.5  .-  Check fuel pump relay and signal to relay   page 24
-95
 .
Pa
ge 162 of 166 Motronic Multi
port Fuel In
jection 
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1