lock AUDI A4 1996 B5 / 1.G APB Engine Lubrication System Components Owner's Manual

17-48

Oil pump, removing and installing


Removing

Repair Manual, Body Exterior, Repair Group 63

Repair Manual, Body Exterior, Repair Group 50 - Remove noise insulation panel -arrows-.
- Remove bumper.
- Move lock carrier to service position.

- Unbolt air conditioner lines from oil pan -arrows-.
Pa
ge 52 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

Repair Manual, Suspension, Wheels,
Steering, Repair Group 40


- Install lock carrier in normal position.

Repair Manual, Body Exterior, Repair Group
50


- Install bumper.

Repair Manual, Body Exterior, Repair Group
63

Pa
ge 58 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-54

Tightening torques

Component

Nm
Chain sprocket to oil pump 25
Lower section of oil pan to upper section
of oil pan 10
Oil drain plug in lower section of oil pan 30
Oil pump to cylinder block 25
A/C compressor to bracket 25
Oil pump supply lines to upper section of
oil pan 10
Bracket for A/C lines to oil pan 10
Pa
ge 59 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-59


Removing and installing chain sprocket on crankshaft Page 17
-62
.
Installing
Install in the opposite order to removing. When installing, note the
following points:
Note:
The front sealing flange must be installed within 5 minutes of applying
silicone sealant D 454 300 A2. - Remove oil pump together with shorter oil supply line.
- Take out oil pump sprocket and remove drive chain from crankshaft.
- Remove any residues of sealant on front of oil pan or engine block, if
necessary.
- Clean sealing surfaces; ensure that they are free of oil and grease.
Pa
ge 64 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-60


- Do not apply any sealant on sealing surface -A- of the cylinder block.
- After installing gasket on sealing surface -A-, apply a small quantity of
sealant to joints between two arrows -left and right-.

Note:
The bead of sealant must not be thicker than 3 mm, as otherwise excess
sealant may enter the oil pan and block the strainer in the oil intake line. - Cut off nozzle of tube at front marking (diameter of nozzle approx. 3
mm).

Thickness of sealant bead: 2 ... 3 mm
Pa
ge 65 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-63

Crankshaft oil seal - pulley end,
replacing


Removing

- Remove bumper.

Repair Manual, Body Exterior, Repair Group
63


- Move lock carrier to service position

Repair Manual, Body Exterior, Repair Group
50


- Remove ribbed belt Page 13
-1 .

- Remove toothed belt Page 13
-4 .

- Remove sealing plug from hole in cylinder block
(left side).

-
Position crankshaft to TDC of No. 3 cylinder.
Crankshaft TDC drilling should be visible (or it
should be possible to feel the drilling) in sealing
Pa
ge 68 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1

17-64

- Remove crankshaft toothed belt sprocket.

- Remove inner part of oil seal extractor 3203 two
turns (approx. 3 mm) out of outer part and lock
with knurled screw.

Installing - Lubricate threaded head of oil seal extractor, place it in position and,
exerting firm pressure, screw it in as far as possible into oil seal.
- Loosen knurled screw and turn inner part against crankshaft until oil
seal is pulled out.
- Place guide sleeve 3202/1 onto crankshaft journal.
- Slide dry seal over guide sleeve.

Then proceed as for removing, performing steps in reverse order. - Press oil seal in flush with installing sleeve 3265.
Pa
ge 70 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1