relay AUDI A4 1996 B5 / 1.G Brakes ESP Electrical Testing Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1996, Model line: A4, Model: AUDI A4 1996 B5 / 1.GPages: 65, PDF Size: 0.21 MB
Page 6 of 65

01-306
Terminal allocation, ABS control module -J104- Multi-pin connector at ABS control module
(w/EDL) -J104- Terminal
Connected to...
Terminal
1
Voltage supply, terminal 15
Traction control switch
-
5
2
ABS return flow pump relay -J105- (B+)
ABS solenoid valve relay -J106- (B+)
Voltage supply for steering angle sensor -G85- via
terminal 15
86
86
5
3
Hydraulic unit; activation of left front ABS outlet
valve -N102-
15
4
Hydraulic unit; activation of right rear ABS outlet
valve -N135-
12
5
Hydraulic unit; activation of left front ABS inlet
valve -N101-
8
6
Hydraulic unit; activation of right rear ABS inlet
valve -N133-
2
7
ABS return flow pump relay -J105- (GND)
85
8
Left front ABS wheel speed sensor -G47-
For vehicles with all-wheel-drive:
-
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Page 9 of 65

01-308
Multi-pin connector at ABS control
module (w/EDL) -J104- Terminal
Connected to...
Terminal
18
Sensor for transverse acceleration -G200-; signal wire (control
module 4B0 907 389)
2
18
Sensor for transverse acceleration -G200-; signal wire (combined
sensor for rotation rate and transverse acceleration) (control
module 8D0 907 389/A/D/E)
4
19
Sensor for transverse acceleration -G200-; (Ground -GND-) (control
module 4B0 907 389)
1
19
not occupied; (control module 8D0 907 389/A/D/E)
-
19
not occupied; (control module 8D0 907 389A)
-
20
ABS return flow pump relay -J105-
Hydraulic unit; control wire for ABS return flow pump -V39-
87
14
21
Not assigned
-
22
Hydraulic pump for traction control -V156-; voltage supply
2
23
Not assigned
-
24
Hydraulic pump for traction control -V156-; (GND)
1
Electrical Wiring Diagrams, Troubleshooting & Component Locations
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Page 11 of 65

01-310
Multi-pin connector at ABS control
module (w/EDL) -J104- Terminal
Connected to...
Terminal
34
Sender for rotation rate -G202-; voltage supply; (control module
4B0 907 389)
2
34
Sender for rotation rate -G202-; voltage supply (combined sensor
for rotation rate and transverse acceleration) (control module 8D0
907 389/A/D/E)
1
35
Not assigned
-
36
not occupied; (control module 4B0 907 389)
-
36
ABS solenoid valve relay -J106- (GND); (control module 8D0 907
389/A/D/E)
85
37
ABS solenoid valve relay -J106- (GND); (control module 4B0 907
389/A/D/E)
85
37
not occupied; (control module 8D0 907 389/A/D/E)
-
38
Not assigned
-
39
Not assigned
-
Electrical Wiring Diagrams, Troubleshooting & Component Locations
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Page 24 of 65

01-322
Resistance measurement: Select measurement range on VAG1526 (200 ) Test
step VAG
1598/20
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
11
2 + 37
1)
2 + 36 2) Activation of ABS
solenoid valve relay -
J106-
- An infinitely high resistance indicates
an open circuit.
- A resistance less than the specified
value indicates a short circuit between
both lines.
12 2 + 7 Activation of ABS
return flow pump relay
-J105-
0W
70
Electrical Wiring Diagrams,
Troubleshooting & Component Locations
- Check electrical wiring for short circuit
to Ground (GND) or B+. - If the electrical wiring is OK, replace
the relay.
Outlets on ABS control module -J104- differ depending on installed equipment
1) Vehicles with control module 4B0 907 389 2) Vehicles with control module 8D0 907 389/A/D/E
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Page 54 of 65

01-344
Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
22 - Voltage supply of
solenoid valves via
ABS solenoid valve
relay -J106-.
Repair Manual, Brake System,
Repair Group 45
- Remove ABS solenoid valve relay -
J106-.
- Check voltage supply for ABS
solenoid valve relay -J106- at terminal
30 for open circuit or short circuit to
B+ or Ground (GND). 10.5 to
14.5 V
Electrical Wiring
Diagrams, Troubleshooting
& Component Locations - Check the relevant fuse,
25A, and repair the wiring
problem.
See continuation on next page
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Page 55 of 65

01-345
Continuation: Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
22 - Voltage supply of
solenoid valves
via ABS solenoid
valve relay -J106-
.
- Check wiring from ABS solenoid valve
relay -J106- (terminal 87) to ABS
hydraulic unit -N55- (terminal 10) for
open circuit or short circuit to B+ or
Ground (GND).
- Fix the wiring problem.
- If the power supply lines
are OK, replace the relay.
- If the original malfunction
"ABS solenoid valve relay -
J106-" is still not fixed,
replace the ABS hydraulic
unit.
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Page 56 of 65

01-346
Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective action
23 - Voltage supply for
ABS return flow
pump relay -J105-
via terminal 30
Repair Manual, Brake System,
Repair Group 45
- Remove ABS return flow pump relay
-J105-.
- Check voltage supply for ABS return
flow pump relay -J105- at terminal 30
for open circuit or short circuit to
Ground (GND). 10.5 to
14.5 V
Electrical Wiring
Diagrams, Troubleshooting
& Component Locations - Check the relevant fuse,
60A, and repair wire
damage.
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Page 57 of 65

01-347
Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
24 -
Ground (GND) supply and voltage
supply for ABS return flow pump -
V39-
Repair Manual, Brake
System, Repair Group 45
- Remove ABS return flow
pump relay -J105-.
See continuation on next page
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Page 58 of 65

01-348
Continuation: Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
24 -
Ground (GND)
supply and voltage
supply for ABS
return flow pump -
V39- - Check wiring from ABS return flow pump relay -
J105- (terminal 87) to ABS control module -J104-
(terminal 20) and to ABS hydraulic unit -N55-
(terminal 14) for open circuit or short circuit to B+
or Ground (GND).
- Fix the
wiring
problem.
See continuation on next page
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Page 60 of 65

01-350
Continuation: Voltage measurement; set measurement range on VAG1526: 20 V =
Test
step VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified value
Corrective action
24 Bridge
7 + 28,
1 + 2
Function of
ABS return
flow pump
relay -J105-.
ABS return flow
pump relay -J105-
installed
- Use VAG1598/20 to
measure voltage
between terminals 20
and 29.
Voltage should be
between 10.5 to
14.5 V between
terminals 20 and
29.
- Switch on ignition for
max. 10 seconds and
switch off again. ABS return flow
pump -V39- runs - If you do not measure any
voltage between terminals 20
and 29, replace the relay.
- If you measure voltage
between terminals 20 and 29,
the ABS return flow pump is
malfunctioning. Replace ABS
hydraulic unit -N55-.
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