brake fluid AUDI A4 1996 B5 / 1.G Rear Brake Service Workshop Manual

46-20


Rear brakes, servicing Rear brakes with automatic parking brake
adjusters
WARNING!

Do not re-use fasteners that are worn or
deformed in normal use.
Some fasteners are designed to be used only
once, and are unreliable and may fail if used
a second time. This includes, but is not
limited to, nuts, bolts, washers, circlips and
cotter pins. Always follow recommendations
in this manual-replace these fasteners with
new parts where indicated, and any other
time it is deemed necessary by inspection.
To siphon brake fluid, always use a bleeder
bottle which is only used to siphon brake
fluid.
Brake fluid is poisonous and must NEVER be
removed by siphoning with your mouth.
Pa
ge 1 of 11 Rear brakes, servicin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.SU03.46.2

Insert special tool 3272 so that the collar is positioned ahead of the piston.
WARNING!
Brake fluid is poisonous and must NEVER be removed by siphoning
with your mouth.
Pa
ge 6 of 11 Rear brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.SU03.46.2

46-25

CAUTION!

Extract part of the brake fluid from the brake
fluid reservoir before pushing back the
pistons.
If this is not done, particularly if the brake
fluid has been topped up in the meantime,
brake fluid may flow out and cause damage.
Use the bleeder bottle or a plastic bottle,
which is used only for brake fluid, for
extracting the fluid.

CAUTION!
The repair kit contains four self-locking hex bolts which must always
be installed.
Note:
Depress the brake pedal firmly several times while the car is stationary so
that the brake pads adjust to their normal operating positions. - Install brake pads in brake carrier (arrows).
- Bolt on brake caliper housing.
Tightening torque: 35 Nm (26 ft lb)
- Install wheels and tighten wheel bolts.
Pa
ge 7 of 11 Rear brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.46.2

Tightening torque: 120 Nm (89 ft lb)
- Check brake fluid level and top up if necessary.
Pa
ge 8 of 11 Rear brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.46.2

46-27

Installing

WARNING!

Brake fluid is poisonous and must NEVER be
removed by siphoning with your mouth.

CAUTION!

Before pushing back the piston, siphon
some of the brake fluid out of the brake fluid
reservoir. Otherwise, particularly if reservoir
has been topped off, fluid will overflow and
cause damage.
To siphon brake fluid, always use a bleeder
bottle which is only used to siphon brake
fluid.

- Screw piston inward as far as it will go by turning threaded spindle
(arrow) clockwise and knurled section counterclockwise.
Pa
ge 10 of 11 Rear brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.46.2

46-28

- Remove protective foil from brake pad backing
plate.

CAUTION!
The repair kit contains four self-locking hex bolts which must always
be installed. - Install brake pads in brake carrier (arrows).

Note:
After installing the brake pads, depress the brake pedal firmly several
times before moving the vehicle to properly seat the brake pads in their
normal operating position. - Install brake caliper housing with new self-locking bolts and tighten.
Tightening torque: 35 Nm (26 ft lb)
- Install wheels and tighten wheel bolts.
Tightening torque: 120 Nm (89 ft lb)
- Check brake fluid level and top up if necessary.
Pa
ge 11 of 11 Rear brakes, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.46.2