relay AUDI A4 1997 B5 / 1.G 01A Transmission Assembly Workshop Manual

34-52


6 -
Relay shaft
Installation position Page 34
-79
7 -
Sealing washer
8 -
Right stop bolt
40 Nm (30 ft lb)
9 -
Shift rod Installation position Page 34
-79
Replacing shift rod sealing washer Page 34
-79

10 -
Shift detent
Installation position Page 34
-79
11 -
Torx bolt
25 Nm (18 ft lb)With shoulder to secure shift detent spring
12 -
Shift rod with 1st/2nd/5th and reverse
gear shift fork Disassembling and assembling Page 34
-79

Removing and installing ball sleeve
Page 34
-83

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34-59


- Remove relay shaft stop bolts (arrows) items 4, 8 Page 34
-51
, and
Page 34
-52
.

- Unbolt shift detent (arrow) and swing it out.
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34-60


- Input shaft -A-, drive pinion -B-, relay shaft -C-, selector rods -D- with
shift rod and selector forks -E- must all be carefully pulled out together.
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34-61

Installing

Note:
If the input shaft ball bearing, the input shaft or
the transmission housing are replaced, it is
necessary to re-determine the thickness of the
circlips for the input shaft first, input shaft,
adjusting Page 35
-17
.

- For easier installation of following components, swing transmission
housing into position shown.

Note:
The relay shaft -C- and the shift rod can also be installed later if
necessary Page 34
-62
, Illustration V34-1816 and Page 34
-63
,
illustration V34-2120 - Assemble input shaft -A-, drive pinion -B-, relay shaft -C-, selector rods
-D- with shift rod and selector forks -E-.
- Install these components into transmission housing as a set.
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34-62


Position of shift mechanism in transmission.
Note:
Illustration is shown without the drive axle and pinion. 1 - Shift fork 5th and reverse gears
2 - Shift fork 3rd and 4th gears
3 - Shift fork 1st and 2nd gears
4 - Relay shaft
5 - Shift detent
6 - Shift rod

- Move transmission housing and engage 3rd gear (direction of arrow).
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34-63


- Install relay shaft -A-.
- Place inner shift rod -B- sideways into mounting hole in transmission
housing and assemble into mounting eye.
- Carefully turn shift rod in direction of arrow.

- Insert shift detent and tighten bolt (arrow) securely.
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34-64


- Install relay shaft stop bolts (arrows).
- Replace O-ring for multi-function switch.

- Carefully insert multi-function switch and tighten (arrows).
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