AUDI A4 1997 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Owner's Manual

35-39


The bent end of the spring (arrow) must be hooked into the hole in the
gear. Fig. 16 Inserting spring in gear

The average gap must not be less than 0.5 mm (0.019 in.). Fig. 17 Checking synchronizer ring for wear
- Press synchronizer-ring into operating sleeve and measure gap -a-
using feeler gauge at positions -A-, -B- and -C-.
- Add calculated measurements and divide by 3.
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35-40


Allocation: higher inner collar faces 2nd gear. Fig. 18 Pressing on 1st and 2nd gear synchronizer hub

Fig. 19 Allocation of 1st and 2nd gear operating sleeve
Chamfer (arrow -1-) faces 2nd gear.Stepped side (arrow -2-) faces 1st gear.
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35-41


Allocation: the groove on the gear faces 4th gear. Fig. 20 Pressing on 3rd gear

Allocation: higher inner collar faces 3rd gear. Fig. 21 Pressing on 4th gear
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35-42


Allocation: higher inner collar faces 5th gear. Fig. 22 Pressing on 5th and reverse gear synchronizer hub

Operating sleeves with chamfer -A- as well as operating sleeves with
large offset -B- are installed.
Note the location of operating sleeve to reverse idler gear Fig. 24
.
Allocation: Fig. 23 Allocation of operating sleeve for 5th and reverse gears
Chamfer (arrow -1-) faces reverse idler gearSmaller offset (arrow -2-) faces 5th gearLarger offset (arrow -3-) faces reverse idler gear
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35-43


On the reverse idler gear -A- both types of operating sleeves (with
chamfer or with large offset) can be installed.
On reverse idler gear -B- without chamfer only operating sleeves with
large offset can be installed. Do not install operating sleeves with
chamfer. Fig. 24 Allocation of operating sleeve to reverse idler gear
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ge 25 of 25 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.35.3