torque AUDI A4 1997 B5 / 1.G 01V Transmission Remove And Install User Guide

37-113

Installing

Installation of transmission is the reverse of
removal. The following points must also be
observed:
Before installing:

- Clean threads in driveshaft flange using a tap.

- Clean ATF lines page 37
-158
.

- Insert torque converter into transmission page
32
-8 .

- Make sure bushings are correctly seated.

Note:
If the bushings get stuck in the transmission
housing, they must be removed and new
bushings must be installed on the engine.

For 2.7l 5V turbo engines
Item A = bushings
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Note: - Press the lever/shift rod -2- at transmission completely toward rear
(toward right in illustration) until park lock is engaged.
- Shift selector lever into "P" and carefully press up ball head of selector
lever cable on lever/shift rod -2- using a pair of pliers.

Do not deform lever/shift rod when pressing up or else shifting cannot be
precisely adjusted any more.
Note:
Check whether the torque converter is still properly installed and has not
slid out of the converter housing toward the font:
Place intermediate plate onto bushings.Make sure that wires do not get pinched as transmission is docked at
engine.
- It must be possible to easily turn torque converter by hand without
much force.
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37-116

WARNING!

In case of an incorrectly inserted torque
converter, the coupling plate of the torque
converter or the ATF-pump will be destroyed,
if the transmission is flanged to the engine.

- If the torque converter is difficult to move, check
installation dimension once again page 32
-8 .

- Install connecting bolts for
engine/transmission.

Note:
Some bolts also have a bracket or a Ground
(GND) connection attached refer to tightening
torque tables starting page 37
-119
onward.
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37-117


Repair Manual, Suspension, Wheels, Steering, Repair Group 40;
Subframe, removing and installing

Repair Manual, Suspension, Wheels, Steering, Repair Group 44,
Vehicle alignment
- Install bolts of torque converter through opening -A- in engine flange to
the drive plate (turn crankshaft 1/3 rotation each time).
- Insert plug into opening -A- in engine flange.
- Install subframe, observe tightening sequence and alignment with
master hole.
- Only perform vehicle alignment if necessary.- Install transmission supports at left and right with transmission mount
page 37
-125


- Remove bolt -A- after transmission is bolted to engine.
- Apply corrosion protection to contact surface between bolt -A- and oil
pan.
- Bolt on ATF lines page 37
-149
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37-119

Tightening torques


Notes:

Tightening torques are valid only for nuts and
bolts that are lightly greased, oiled, covered
with a thin coat of phosphate or blackened.
Other lubricants are permitted, e.g. engine oil or
transmission fluid, however they may not
contain graphite.
Do not use any degreased parts.

Engine/transmission mount for 4 cylinder engines (5 valve, turbo) 1) With nut
Item A = bushings Item no.
Bolt
Nm
1, 8, 9, 10 M10 X 45 45
2, 3, 4, 11 M12 X 67 65
5 M12 x 110 65
6 M12 x 90 65
7
1)
M10 x 60 45
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37-123


Valid for all engine/transmission types:
Components
Tightening
torques
Mounting bracket to transmission (2x M8), item no.
2 and 3 23 Nm
Heat shield/selector lever cable to transmission,
item no. 1
M6
9 Nm

M8 23 Nm
Heat shield/selector lever cable to transmission,
M8, item no. 4 23 Nm
Selector lever cable to mounting bracket -B-, item
no. 5 12 Nm
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Component

Nm
Nuts/Bolts M6 10

M8 20

M10 45

M12 65
Except for the following:
Drive plate to
Torque converter M10
x1 85
Installing ATF lines Page
Page 37
-149

onward
multi-function Transmission
Range (TR) switch -F125-
to transmission 8
Three Way Catalytic Converter
(TWC) to mounts 25
Bracket for noise insulation to
subframe 10
Heat shield for drive axle 25
Heat shield to turbocharger 10
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37-128

Left and right transmission supports

D - transmission mount (traditional)
H- hydraulic transmission mount
Note:
Items -C- and -B- are not installed on vehicles with hydraulic transmission
bearing -H-, because bolt -G- is threaded directly into the transmission
bearing.
Installing
Installation is the reverse of removal.
Tightening torques for left and right transmission supports - Remove transmission supports -E-.Item no.
Bolt
Number
Nm
A M 8 x 22 2 each 27
B to F M 10 x 70 1 50
G M 10 x 35 1 50
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37-129


Tightening torques for left transmission support Item no.
Bolt
Number
Nm
A M 10 x 30
M 10 x 50 2
1 40
B M 6 x 22 3 10

Tightening torques for right transmission support Item no.
Bolt
Number
Nm
A M 10 x 30 3 40
B M 6 x 22 3 10
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