ignition AUDI A4 1997 B5 / 1.G AFC Engine On Board Diagnostic Multiport Fuel Injection Workshop Manual

01-2
On Board Diagnostic (OBD) II technical data

Memory

Permanent memory (If the engine control module is disconnected from the permanent battery positive voltage (B+) supply,
the Diagnostic Trouble Code (DTC) memory and "Readiness Code" will be erased.)
Data output
Rapid data transfer
Additional malfunction display by Malfunction Indicator Light (MIL) lighting up
Address words
Address word 00: Automatic Test Sequence Switch ignition on or let engine idle
Address word 01: Engine Electronics Switch ignition on or let engine idle
Address word 33: OBD II Switch ignition on or let engine idle
Functions under address word 01:
Function
01: Check Control Module
Versions Switch ignition on or let engine idle
Function
02: Check DTC Memory Let engine idle, or, crank engine with starter for at least 5 sec. without
switching ignition off
Function
03: Output Diagnostic Test
Mode Switch ignition on
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Function
04: Basic Setting Let engine idle
Function
07: Code Control Module Switch ignition on
Function
08: Read Measuring Value
Block Switch ignition on or let engine idle, or driving
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01-3
Modes under address word 33:
Mode 1: Transfer diagnosis data Switch ignition on or let engine idle
Mode 2: Transfer operating conditions Switch ignition on or let engine idle
Mode 3: Check DTC memory Switch ignition on or let engine idle
Mode 4: Erase diagnosis information Switch ignition on or let engine idle
Mode 5: Output of HO2S signals Switch ignition on or let engine idle
Mode 6: Read test results (starting with control module 8D0 906 266 A) Switch ignition on or let engine idle
Mode 7: Read test results (starting with control module 8D0 906 266 A) Switch ignition on or let engine idle

Under address word 33, Mode 1 to Mode 5 can be selected starting from control module 8D0 906 266 and Mode 1 to
Mode 7 starting from control module 8D0 906 266 A.
Individual measuring values can be read under Mode 1. This is not recommended for Audi service department since this
information is available more easily under address word 01, function 04 and/or function 08.
Mode 2 shows the operating conditions under which a malfunction was recognized.
Mode 3 is used to check the DTC memory and Mode 4 is used to erase the DTC memory. In the Audi service department,
only address word 01, function 05 should be used to erase, since with Mode 4 the DTC memory is erased immediately
even if it was not checked first.
Static variables of HO2S probes, required by legal regulations, are displayed under Mode 5. Since these variables have
no direct relationship to HO2S diagnosis, Mode 5 is not needed by the Audi service department.
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01-4

Malfunction Indicator Lamp (MIL),
functions


Functional testing:
The Malfunction Indicator Lamp (MIL) must light up every time the
ignition is switched on and go out after the engine starts. If a
malfunction is recognized by the engine control module or the
transmission control module, this is indicated by the MIL lighting up. If the MIL lights up continuously, there is a malfunction present that
makes the exhaust gas worse. In this case, the DTC memory for the
engine control module and/or the transmission control module should
be checked. If the MIL starts to blink, there is a malfunction that can lead to
damage of the three way catalytic converter (e.g. combustion misfiring
with high misfiring rate). In this case, driving should only continue with
reduced power (until the MIL goes off or lights up continuously) and
the malfunction should be eliminated as quickly as possible.
- Switch ignition on: the MIL must light up. If the MIL does not light up,
check wiring according to wiring diagram and/or replace lamp.
- Start engine and let idle: MIL must go out after a couple seconds. If the
MIL does not go out after the engine starts, check DTC memory for the
engine and/or transmission control modules (malfunctions in DTC
memory).
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01-6

The MFI control module differentiates among approx. 150 different malfunctions after evaluating the information, and
stores them until the DTC memory is erased Diagnostic Trouble Code (DTC) table, page 01
-26
.
If possible, the DTC memory should be checked with engine running.
If no malfunction is stored in the DTC memory, do not additionally erase DTC memory with function 05 since the readiness
code (if it has been set) will be erased.
The DTC memory should only be erased with function 05 since the DTC memory is erased immediately with mode 4 even
if the DTC memory was not checked before that.
If a malfunction recognized by the On Board Diagnostic (OBD) is eliminated, the following work steps should be carried
out after that:
- Erase DTC memory
- Stop engine (switch ignition off) and start it again
- Take a test drive
- Carry out automatic test sequence by inserting address word 00 Note:
Every time the DTC memory is erased (both with function 05 and with mode 4), the readiness code is reset.
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01-9

For the function:

02: Check DTC
Memory - Let engine idle, or, crank
engine with starter for at
least 5 seconds without
switching ignition off
03: Output
Diagnostic
Test Mode - Switch ignition on
04: Basic Setting
- Let engine run or switch
ignition on
07: Code Control
Module - Switch ignition on
08: Read
Measuring
Value Block - Let engine run or switch
ignition on

- Switch printer on with PRINT button (indicator
light in the button lights up).

- Press button -1- for "rapid data transfer"
operating mode.
Rapid data transfer
HELP
Insert address word XX

Indicated on display
Note:
After inserting address word 00 and pressing -Q- button to confirm input,
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01-14

Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -5- to select the "Erase DTC Memory" function
05.
Rapid data transfer
Q
05 - Erase DTC Memor
y

Indicated on display
Note:
Every time DTC memory is erased (both with function 05 and with
address word 33, mode 4) the readiness code is erased.
______________________________________________ - Press -Q- button to confirm input.
Caution DTC Memory is not interrogated

If indicated on display
If the ignition was switched off between checking and erasing DTC
memory, then DTC memory is not erased.
______________________________________________ - Comply with work sequence exactly, i.e. first check DTC memory.
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01-15

Rapid data transfer DTC Memor
y is erased

Indicated on display
-
Press button.
Rapid data transfer
HELP
Select function XX

Indicated on display
Note:
After address word 00 is inserted, the DTC memory of all systems with
rapid data transfer is checked. - Repair malfunctions printed out according to Diagnostic Trouble Code
(DTC) table page 01
-26
.
- After repairing the malfunctions, check DTC memory again to erase
any malfunctions that may have been stored (e.g. by disconnecting
connectors).
- Stop engine (switch ignition off) and start again.
- Test drive for at least 10 minutes.
- Carry out Automatic Test Sequence by inserting address word 00.
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01-19

Diagnostic Trouble Code
(DTC) Malfunction text
MIL switching
condition
SAE
VAG
P0322 16706 Ignition/Distributor Engine Speed Input Circuit No Signal immediately
P0327 16711 Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) immediately
P0332 16716 Knock Sensor 2 Circuit Low Input (Bank 2) immediately
P0337 16721 Crankshaft Position Sensor Circuit Low Input immediately
P0401 16785 Exhaust Gas Recirculation Flow Insufficient Detected 2 Trips
P0402 16786 Exhaust Gas Recirculation Flow Excessive Detected 2 Trips
P0422 16806 Main Catalyst Efficiency Below Threshold (Bank 1) 2 Trips
P0432 16816 Main Catalyst Efficiency Below Threshold (Bank 2) 2 Trips
P0440 16824 Evaporative Emission Control System Malfunction 2 Trips
P0452 16836 Evaporative Emission Control System Pressure Sensor Low
Input immediately
P0453 16837 Evaporative Emission Control System Pressure Sensor High
Input immediately
P0461 16845 Fuel Level Sensor Circuit Range/Performance immediately
P0501 16885 Vehicle Speed Sensor Range/Performance immediately
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01-23

Diagnostic Trouble Code (DTC)
Malfunction text
MIL switching condition
SAE
VAG
P1325 17733 Cyl.1-Knock Control Limit Attained off
P1326 17734 Cyl.2-Knock Control Limit Attained off
P1327 17735 Cyl.3-Knock Control Limit Attained off
P1328 17736 Cyl.4-Knock Control Limit Attained off
P1329 17737 Cyl.5-Knock Control Limit Attained off
P1330 17738 Cyl.6-Knock Control Limit Attained off
P1339 17747 Crankshaft Pos./Engine Speed Sensors Cross connected immediately
P1341 17749 Ignition Coil Power Output Stage 1 Short to Ground immediately
P1343 17751 Ignition Coil Power Output Stage 2 Short to Ground immediately
P1345 17753 Ignition Coil Power Output Stage 3 Short to Ground immediately
P1391 17799 Camshaft Pos.Sensor (B2) Short to Ground immediately
P1392 17800 Camshaft Pos.Sensor Open Circ. (B2) Short to B+ immediately
P1393 17801 Ignition Coil Power Output Stage 1 Electrical Malfunction immediately
P1394 17802 Ignition Coil Power Output Stage 2 Electrical Malfunction immediately
P1395 17803 Ignition Coil Power Output Stage 3 Electrical Malfunction immediately
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