engine oil AUDI A4 1997 B5 / 1.G AHA Engine Multiport Fuel Injection And Ignition System Workshop Manual

24-7


21 -
Engine speed (RPM) sensor -G28-
In transmission housing above differential
22 -
Camshaft Position (CMP) sensor -G40-,
bank 2
23 -
Heated Oxygen Sensor (HO2S) 2 -G108-
with Oxygen Sensor (O2S) heater -Z28- Bank 2, sensor 1
24 -
Knock Sensor (KS) 2 -G66-
25 -
Ignition coils and power output stage
Includes:Ignition coil -N-Ignition coil 2 -N128-Ignition coil 3 -N158-Power output stage -N122-
Pa
ge 7 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-10

WARNING!

Be alert when working on or near the engine
and ignition wires. High secondary ignition
voltage can cause serious personal injury
and damage vehicle components.

DO NOT touch or disconnect ignition system
wires when the engine is running or being
cranked at starting RPM.
DO NOT operate the starter if fuel injectors
are removed.

Be sure the ignition is switched OFF, when:
Disconnecting or connecting the battery,
ignition wires, or test equipment leads
Disconnecting fuel injection system wiring
Washing the engine or engine
compartment.

BEFORE cranking the engine at starting RPM
(e.g. for compression testing) disable ignition
and fuel injection systems:
Disconnect connector for ignition coil power
Pa
ge 10 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-27
Evaluation of display group 32 Display group:
32


Display fields:
1-4
Possible malfunction cause
Corrective action
O2S control
learning value:
-25.0 to -10.0
%
Engine oil dilution (when part load learning value is
normal display fields 2 and 4)
- Change engine oil, or carry out extensive
road test and check again


Fuel pressure too high- Check fuel pressure regulator page 24
-
111



Fuel injector leaking- Check fuel injectors page 24
-102


Oxygen Sensor (O2S) heater malfunction- Check O2S heater page 24
-34
O2S control
learning value:
10.0 to 25.0 %
Intake air leaks ("false air") or exhaust manifold leaks
(when partial load learning value is normal display
fields 2 and 4)
- Check intake air system for leaks page 24
-126

- Check exhaust system for leaks Repair
Manual, 2.8 Liter V6 5V General, Engine,
Repair Group 26


Fuel pressure too low- Check fuel pressure regulator page 24
-
111



Oxygen Sensor (O2S) heater malfunction- Check O2S heater page 24
-34
Pa
ge 36 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-66

Engine operating conditions (engine
electronics), checking


Note:
This test checks whether the Motronic Engine
Control Module (ECM) -J220- recognizes the
engine operating conditions.

Required special tools and test equipment

VAG1551 or VAG1552 scan tool with
VAG1551/3 adapter

Test requirements
Engine oil temperature at least 80 C (176
F)

Checking

- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with engine
running at idle) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
Pa
ge 85 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-71
Evaluation of display group 2, display field 2 Display group:
2


Display field:
2
Possible malfunction cause
Corrective action
less than 1.00
ms
Smaller values can only occur while driving during
deceleration
more than 2.50
ms Shift lever in drive range (auto. transmission)
Engine is affected by additional consumers- Move shift lever into P or N
- Eliminate load (A/C, power steering, generator)

Poor idle (does not run on all cylinders)- Check and spark plugs page 28
-21
(checking
ignition coils)
- Check fuel injectors page 24
-102


Throttle valve control module -J338- faulty- Check throttle valve control module page 24
-
128

Pa
ge 93 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-110

Checking for leaks

- Conduct output DTM, actuating cylinder 1
injector -N30- page 01
-51
(fuel pump must be
running).

Note:
This step lets the fuel pump run without the
engine running. The closed throttle position
switch must be closed during the test, or the
selected fuel injector will discharge fuel when it is
actuated 5 times.

- Visually check injector for leaks.

With fuel pump running, only 1 to 2 drops can
drip in a minute (per injector).
If fuel loss is greater:

- Replace leaking injector
Installation of the injectors is in reverse order of
removal.

- Replace O-rings on all injectors and coat O-rings
lightly with clean engine oil.

Pa
ge 140 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1