wiring AUDI A4 1997 B5 / 1.G ATW Engine Electronic Power Control Checking Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1997, Model line: A4, Model: AUDI A4 1997 B5 / 1.GPages: 51, PDF Size: 0.3 MB
Page 6 of 51

24-117
      
Function test of warning lamp  
     
-  Switch ignition on.
     
 
The EPC warning lamp must light up for 
approximately 3 seconds if there are no 
malfunctions stored in DTC memory that 
relate to the E-gas system 
     
A- Fault light for power accelerator activation 
-K132- does not light up  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
     
-  Bridge terminals 1 and 48 at test box using wires 
from VAG1594A adapter test kit. 
     
-  Switch ignition on.
     
 
Warning lamp must light up.
      If warning lamp does not light up:  
     
-  Switch ignition off.
     
- Remove instrument cluster:
Pa
ge 6 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 8 of 51

24-118
      
-  Check following wire connection for open circuit 
and short circuit to B+: 
     
Test box  
VAG1598/31  
Socket  
Instrument cluster  
  
Terminal  
48    Electrical Wiring Diagrams, 
Troubleshooting & Component 
Locations   
     
-  Repair open circuit or short circuit if 
necessary. 
      If wire connection is OK:  
     
-  Replace Engine Control Module (ECM)   Page 
24
-23
 
Pa
ge 8 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 9 of 51

24-119
      
B- Fault light for power accelerator activation 
-K132- lights up constantly  
     
-  Check DTC memory of Engine Control Module 
(ECM)  Page 01
-16
 . 
      If no DTCs are stored:  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
     
- Remove instrument cluster:
     
       Repair Manual, Electrical Equipment, Repair 
Group 90, Instrument cluster, removing and installing
   
     
-  Check following wire connection for short circuit 
to Ground (GND): 
     
Test box  
VAG1598/31  
Socket  
Instrument cluster  
  
Terminal  
48    Electrical Wiring Diagrams, 
Pa
ge 9 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 25 of 51

24-132
      
Checking wire connections  
    
If no malfunctions are found in wires:  -  Pull connector -2- off throttle valve control module.
-  Connect VAG1598/31 test box at wiring harness to Engine Control 
Module (ECM), do not connect ECM   Page 24
-19
 . 
-  Check following wire connections for open circuit and short circuit to 
Ground (GND) and B+: Harness connector  
Terminal  
VAG1598/31 test box  
Socket  
1   92  
2   83  
3   117  
4   84  
5   118  
6   91  
-  Repair open circuit or short circuit if necessary.
-  Replace throttle valve control module.
Pa
ge 25 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 32 of 51

24-138
      
Checking wire connections  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
    
If no malfunctions are found in wires:  
 Repair Manual, Fuel Supply System, Repair Group 20
    -  Check following wire connection for open circuit and short circuit to 
Ground (GND) and B+: 
Harness connector  
Terminal  
VAG1598/31 test box  
Socket  
1   72  
2   73  
3   36  
4   35  
5   33  
6   34  
-  Repair open circuit or short circuit if necessary.
-  Replace accelerator pedal position sensor.
Pa
ge 32 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 43 of 51

24-147
       If specified values are obtained:  
     
-  Check voltage supply 
     
Checking voltage supply  
    
If LED does not light up:  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations    -  Connect VAG1527B voltage tester as follows:Harness connector  
Terminal  
Measure to  
1   Chassis Ground (GND)  
 
LED must light up. 
Harness connector  
Terminal  
Measure to  
3   Chassis Ground (GND)  
-  Switch ignition on.
 
LED must light up. 
-  Check wire connection from terminal 1 or 3 of connector for open 
circuit and short circuit to Ground (GND): 
Pa
ge 43 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 44 of 51

24-148
      
-  Repair open circuit or short circuit if 
necessary. 
      If LED lights up:  
     
- Checking activation.
     
Checking activation  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
    
-  Check following wire connections for open circuit and short circuit to 
Ground (GND) and B+: Harness connector  
Terminal  
VAG1598/31 test box  
Socket  
2   56  
4   55  
-  Repair open circuit or short circuit if necessary.
Pa
ge 44 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 50 of 51

24-153
      
Checking voltage supply  
    
If LED does not light up:  
 Electrical Wiring Diagrams, Troubleshooting & Component Locations   
If LED lights up:  -  Connect VAG1527B voltage tester as follows:Harness connector  
Terminal  
Measure to  
1   Chassis Ground (GND)  
-  Switch ignition on.
 
LED must light up. 
-  Check wire connection from terminal 1 of connector to fuse for open 
circuit: 
-  Repair open circuit if necessary.
- Checking activation.
Pa
ge 50 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4 
Page 51 of 51

24-154
      
Checking activation  
     
-  Connect VAG1598/31 test box at wiring harness 
to Engine Control Module (ECM), do not connect 
ECM  Page 24
-19
 . 
    
-  Check following wire connection for open circuit and short circuit to 
Ground (GND) and B+: Harness connector  
Terminal  
VAG1598/31 test box  
Socket  
2   39  
-  Repair open circuit or short circuit if necessary.
Pa
ge 51 of 51 Electronic En
gine Power Control 
(EPC
) (E-Gas
), checkin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.4