AUDI A4 1997 B5 / 1.G AWM Engine Lubrication System Components Workshop Manual
  A4 1997 B5 / 1.G
  AUDI
  AUDI
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  AUDI A4 1997 B5 / 1.G AWM Engine Lubrication System Components Workshop Manual
            
        
  
 
Page 21 of 35
17-21
 
    
-  Lower subframe slowly using workshop crane 1202 A.
-  Take out workshop crane VAG 1202 A.
-  Remove bolts for oil pan/transmission:
    
  -  Remove M10 bolts -arrows-.
  -  Loosen bolts -1 to 18- diagonally.
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        Page 22 of 35
17-22
      
Note:  
    
Unscrew both rear oil pan bolts -1- and -2- with attachment 3249. Turn the 
flywheel on vehicles with a manual transmission -3- until the notch -arrow- 
is aligned with the bolt. 
-  Take off oil pan. If necessary loosen it by striking lightly with a rubber 
hammer. 
-  Carefully remove sealant residues from cylinder block (remove baffle 
plate). 
    
WARNING! 
Wear protective glasses.  -  Remove remaining sealant from oil pan, e.g. with a rotating plastic 
brush. 
-  Clean sealing surfaces: they must be free of oil and grease.
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        Page 25 of 35
17-25
      
-  Immediately attach oil pan and tighten bolts in 
described sequence: 
    
Note:    -  Tighten bolts -1 to 18- diagonally to 5 Nm.
  -  Tighten bolts securing oil pan to transmission to 45 Nm.
  -  Tighten bolts M10 -arrows- to 40 Nm.
  -  Tighten bolts -1 to 18- tighten diagonally to 15 Nm.
Replace seals and gaskets.
    
When installing the oil pan with the engine removed from the vehicle, 
ensure that the oil pan -3- is positioned flush with the intermediate 
plate -1- at the flywheel end (i.e. oil pan should protrude dimension "a" 
= 0.8 mm from cylinder block with respect to the cylinder block -2-). After installing oil pan assembly, the sealant must dry for approx. 30 
minutes. Only then may the engine be filled with oil. 
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        Page 26 of 35
17-26
 
    
 Repair Manual, Suspension, Wheels, Steering, Repair Group 40
   
Vehicles with automatic transmission: 
 Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37
   
All models: 
Vehicles with automatic transmission: 
 Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37    -  Support subframe with workshop crane VAG 1202 A.
- Installing subframe:
-  Secure ATF lines.- Install lock carrier   Page 13
-1 .
-  Fill engine with oil and check oil level.
-  Check ATF level:
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        Page 27 of 35
17-27
      
Tightening torques  
     
Component  
  
Nm  
Oil pan to cylinder block   M7   15  
  
M10   40  
Oil pan to transmission      45  
Limit stop for torque reaction support on oil 
pan     
28  
Engine mounting to subframe      25  
Engine mounting to engine support      25  
Transmission support to transmission 
support  M10   40  
Transmission mounting to subframe     
M8    
25  
Oil return pipe to oil pan   10  
Oil drain plug      30  
Hose clamps for air duct hoses     
3.5  
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11/21/2002 htt
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e=re
pair&id=AUDI.B5.GE06.17.1